Manual Encapsulation Machine

Description

Manual Encapsulation Machine, commonly known as a manual capsule filling machine or capsule filler, is a hand-operated device designed to fill empty hard gelatin capsules with powders, granules, pellets, or other substances. It’s widely used in pharmaceuticals, nutraceuticals, cosmetics, food, veterinary, and biotech industries for small-scale production, research labs, pharmacies, and home use. Unlike automatic machines, it requires no electricity and relies on manual steps like loading, tamping, and sealing, making it affordable and portable but limited in speed. These machines typically handle capsule sizes from #000 to #5 and come in capacities ranging from 100 to 300 capsules per cycle. They ensure precise dosing, minimize waste, and comply with GMP standards when made from stainless steel.

The process is straightforward and usually involves these steps:

Preparation: Separate the capsule halves and place the bodies into a loading tray or plate.

Filling: Spread the powder/granules over the bodies and use a card or tamping tool to distribute and pack the material evenly.

Tamping: Compress the fill using a tamper plate to achieve the desired density.

Joining: Place the caps over the filled bodies and press down with an alignment plate to seal them.

Ejection: Remove the filled capsules from the tray.

Tutorials and videos are often provided by manufacturers for easy setup. The entire cycle for 100-300 capsules can take 4-10 minutes, depending on the model.

If you need details on specific models and pricing, let me know!

Salient Features of Manual Encapsulation Machine

Compact Model.
Option of Stainless Steel 304 and 316 materials constructions.
Universal design hence easy to operate and easily service available.
Powder tray provided for spillage free filling of powder.
Option of Manual Capsule Loader as well as Auto Capsule Loader for loading empty capsules onto loading tray.

Machine suitable for hard gelatin capsules, veg capsules and HPMC capsules.
Power with different bulk density can be filled easy through multiple press option.
Interchangeability to different capsule size format parts.
Tablet Filling Attachment can be offered optionally to fill tablets into capsules.
IQ/OQ documentation can be provided.

Working Principle of Manual Encapsulation Machine

Adinath is one of the leading manual capsule filling machine manufacturers in India. We are giving here below step-by-step process guide of Capsule Filling Machine:

Place empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned to the right.
Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
Place powder tray on filler: keeps powder from spilling.
Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
Turn handle to compress powder: this allows you to fill more powder in each capsule.
Raise tamper & spread extra powder from shelf into capsules: ensures uniform fill weights.
Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
Push down long handle and remove tray of completed capsules.
Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of Manual Encapsulation Machine

Model	CFM 300
Production Output	Up to 6000 Capsules/hour
Capsule Combinations	Size 00, 0, 1, 2, 3, 4 and 5

	(through different machines & parts)
Sequence of holes	25 x 12 = 300
No. of Loading Trays	Three nos.
Overall Dimension	405mm X 300mm X 455mm approx.
Net Weight	43 Kgs. approx.
Gross Weight	50 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capsule Filling Machine

100 Holes Capsule Filling Machine

Automatic Capsule Filling Machine

Automatic Capsule Loader

Capsule Filling Machine with Loader Orienter

Capsule Polishing Machine

Lab Scale Automatic Capsule Filler

Manual Capsule Filling Machine

Semi Automatic Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Manual Encapsulation Machine

Low cost and no power requirements.

Portable and easy to clean, ideal for GMP environments.

High precision for small batches with minimal errors.

Key Features of Manual Encapsulation Machine

Compact & Sturdy Design: Bench-top model with small footprint (approx. 405mm x 300mm x 455mm). Lightweight (Net weight ~43 kg) and portable, requiring minimal space.

Material Construction: Product contact parts made from high-quality Stainless Steel 304 (optional SS 316 for better corrosion resistance). GMP-compliant design with matt finish for hygiene and durability.

High Production Capacity: Standard CFM 300 model with 300-hole configuration (25 x 12 arrangement) and three loading trays. Achieves up to 6,000 capsules per hour (depending on operator skill, powder flow, and capsule size). Multiple trays enable continuous operation.

Wide Capsule Size Compatibility: Supports standard sizes 00, 0, 1, 2, 3, 4, and 5. Interchangeable change parts for quick format switches. Special elongated sizes (000, 00EL, 0EL) available on request. Works with hard gelatin, vegetarian (HPMC), and other compatible capsules.

Spillage-Free Powder Tray: Dedicated deep powder tray with clamps or guards for mess-free filling and reduced wastage.

Multiple Tamping / Press Options: Allows filling powders of varying bulk densities with uniform and precise weights. Includes tamper/pin plate for compaction.

Capsule Loading Flexibility: Option for Manual Capsule Loader or Automatic Capsule Loader to speed up empty capsule placement.

Optional Attachments:
- Tablet filling attachment for over-encapsulation.
- Additional tools for enhanced productivity.

Easy Operation & Maintenance: Simple mechanical design with no electricity required (fully manual). Easy to disassemble, clean (most parts washable per GMP norms), and maintain. Universal design for easy servicing.

Regulatory Support: IQ/OQ documentation available on request. Negligible rejection rate and consistent fill weights.

Versatility: Ideal for powders, granules, pellets, and custom formulations. Excellent for R&D, clinical trials, small batches, and expensive/valuable ingredients.

FAQ for Manual Encapsulation Machine

What is a Manual Encapsulation Machine and who is it ideal for?

A Manual Encapsulation Machine, also known as a manual capsule filling machine or hand-operated capsule filler, is a compact tabletop device designed to fill empty hard gelatin, vegetarian (HPMC), or pullulan capsules with powders, granules, pellets, or tablets (via optional attachment). It is ideal for small-scale production, R&D labs, pilot plants, compounding pharmacies, nutraceutical, Ayurvedic, herbal, pharmaceutical, biotech, and cosmetic industries, as well as universities, hospitals, and home use. It requires no electricity and is perfect for batches of 100–400 capsules per cycle.

What is the production capacity of the Manual Encapsulation Machine?

The standard CFM 300 model features a 300-hole configuration (25 x 12 arrangement) with three loading trays and can achieve up to 6,000 capsules per hour. Actual output depends on operator skill, powder flow characteristics, and capsule size. The multiple trays allow continuous operation by loading one while others are in use.

Which capsule sizes does the Manual Encapsulation Machine support?

The machine supports standard capsule sizes 00, 0, 1, 2, 3, 4, and 5 through interchangeable change parts. Special elongated sizes (such as 000, 00EL, and 0EL) are available on request. It is compatible with hard gelatin, vegetarian (HPMC), and veg capsules.

What materials are used and how GMP-compliant is the Manual Encapsulation Machine?

Product contact parts are made from high-quality Stainless Steel 304 (with optional SS 316 for better corrosion resistance). The machine features a GMP-compliant design with a matt finish. It is easy to dismantle, clean (most parts are washable per GMP norms), and maintain, ensuring hygiene and suitability for regulated environments.

Does the Manual Encapsulation Machine require electricity and what are its key advantages?

No, it operates fully manually with no electricity required, making it highly portable and cost-effective. Key advantages include its compact & sturdy design, spillage-free powder tray, multiple tamping options for different powder densities, optional manual/auto capsule loaders, tablet filling attachment, IQ/OQ documentation, negligible rejection rate, and versatility for various formulations with low maintenance.

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