Manual Capsule Loader

Manual Capsule Loader

A Manual Capsule Loader also known as a Manual Capsule Orienter or Inserter is a compact, benchtop device used in pharmaceutical, nutraceutical, and herbal manufacturing to efficiently load empty capsules into the trays of manual capsule filling machines. It automates the orientation and placement of capsules to speed up the preparation process, reducing manual handling time from about 5 minutes to just 30-80 seconds per tray of 300 capsules. This makes it ideal for small-scale production, R&D labs, pilot batches, and facilities producing up to 6,500 capsules per hour when paired with a filling machine.

Manual Capsule Loader Video

Capsule Filling Machine with Capsule Loader Video

Ke​y Features

  • Compatibility: Works with hard gelatin, HPMC, and veg capsules in sizes 00, 0, 1, 2, 3, 4, and 5.

  • Construction: Typically made from high-quality stainless steel for durability, GMP compliance, and easy cleaning. Some models are lightweight and portable for reduced shipping costs.

  • Operation: Fully manual control—no electricity required—making it simple to use with minimal training. It loads capsules into a 300-hole tray, which can then be transferred directly to a capsule filler.

  • Efficiency: Boosts productivity by minimizing errors in orientation and handling, suitable for independent operators, doctors, researchers, and small industries.

  • Optional Accessories: Often sold with related tools like capsule orienters, tampers, powder spreaders, and cleaning brushes for complete filling kits.

How It Works

  1. Pour empty capsules into the loader’s hopper or magazine.

  2. The device orients the capsules automatically and dispenses them into the loading tray.

  3. Transfer the filled tray to a manual capsule filling machine for powder/granule loading, tamping, and capping.

  4. Clean the loader after use—most models disassemble easily.

Manual Capsule Loader Features

Our manual capsule loader’s exclusive features include:

  • High output abilities

  • Ability to manage versatile capsule sizes

  • Compact design (405mm/300mm/455mm)

  • Lightweight construction (weighs only 43kgs)

  • GMP compliant

Technical Specifications

The manual capsule loader has the following tech specifications:

  • Comes with a production output of upto 6000 capsules per hour

  • Supports sizes 00, 0, 1, 2, 3, 4, and 5.

  • Features 25×12 whole sequencing. Hence, it supports up to 300 capsules filled at a time.

  • 3 loading trays

* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.


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