Manual Operated Capsule Filling Machine

Description

Manual Operated Capsule Filling Machine also known as a hand-operated or manual capsule filler is a tabletop device designed for filling empty gelatin or vegetarian capsules with powders, granules, pellets, or other substances. It’s ideal for small-scale production, research and development (R&D) labs, herbal/nutraceutical manufacturing, and pilot batches in pharmaceutical, Ayurvedic, or Unani industries. These machines require hands-on operation but offer precision and efficiency compared to fully manual filling by hand. They typically handle capsule sizes from 000 to 5, with outputs ranging from 3000 to 6,000 capsules per hour depending on the model and operator skill. Unlike semi-automatic or fully automatic fillers, manual machines involve the operator in loading, filling, and closing capsules, making them cost-effective for startups or low-volume needs. They feature stainless steel construction for hygiene and durability, and many include interchangeable parts for easy cleaning and size changes.

Manual capsule fillers follow a straightforward process, repeatable in cycles:

Separate Capsules: Detach the cap and body of empty capsules and load the bodies into the machine’s plate.

Fill: Spread powder/granules evenly over the plate using a card or tamper; excess is scraped off for uniform dosing.

Close: Load caps onto the filled bodies and press down to seal.

Eject and Clean: Remove filled capsules; disassemble and rinse parts. This cycle can yield 98% success rate with practice, though it’s time-consuming for the initial loading. Videos on YouTube demonstrate this clearly.

If you need details on specific models and pricing, let me know!

Salient Features of Manual Operated Capsule Filling Machine

Small and easy to use.
Three different versions suitable as per individual needs.
Stainless Steel 304 and 316 materials constructions as per choice.
Option of Automatic Capsule Loader as well as Manual Capsule Loader for loading capsules onto tray.
Special purpose Powder tray for spillage free filling of powder.
Interchangeability to different capsule sizes through parts & machines.

Suitability to hard gelatin capsules, vegetarian and HPMC capsules.
Multiple press option for filling different bulk density powders.
Globally uses design hence easy to get service & maintenance.
Optional Tablet Filling Attachment for filling tablets in capsules.
IQ/OQ documentation can be provided on demand.
Special machines for Size 0EL, 00EL and 000 can be offered.

Working Principle of Manual Operated Capsule Filling Machine

Translucent and colorless capsules are positioned in the capsule filling tray. Loading tray now loaded onto machine and capsule body get locked by the lever. Now press the handle and loading tray will be up with capsule caps. Put this loading tray on side. Capsule caps are separated from their bodies. Now adjust the lever, so capsule body get down on its original position. Now fill the powder by placing powder tray. Now the bodies are filled with pharmaceutical ingredients. Now again put loading tray with caps to the machine. Now lock the capsules through locking lever. Caps and bodies are rearranged post which expulsion of filled capsule takes place.

You can easily achieve filling of up to 6000 per hour and the machine can be easily washed according to the GMP norms. For more information related to our Manual Operated Capsule Filling Machine, feel free to touch base with our sales team.

Below is the step by step guide of Hand Operated capsule filling machine:

Place empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned to the right.
Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
Place powder tray on filler: keeps powder from spilling.
Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
Turn handle to compress powder: this allows you to fill more powder in each capsule.
Raise tamper & spread extra powder from shelf into capsules: ensures uniform fill weights.
Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
Push down long handle and remove tray of completed capsules.
Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of Manual Operated Capsule Filling Machine

Model	CFM 300
Production Output	Up to 6000 Capsules/hour
Capsule Combinations	Size 00, 0, 1, 2, 3, 4 and 5

	(through different machines & parts)
Sequence of holes	25 x 12 = 300
No. of Loading Trays	Three nos.
Overall Dimension	405mm X 300mm X 455mm approx.
Net Weight	43 Kgs. approx.
Gross Weight	50 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capsule Filling Machine

100 Holes Capsule Filling Machine

Automatic Capsule Filling Machine

Automatic Capsule Loader

Capsule Filling Machine with Loader Orienter

Capsule Polishing Machine

Lab Scale Automatic Capsule Filler

Manual Capsule Filling Machine

Semi Automatic Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Manual Operated Capsule Filling Machine

Simple Operation & Minimal Training

Easy Cleaning & Maintenance

Excellent for Small Batches & R&D

Full Control Over Process

Key Advantages of Manual Operated Capsule Filling Machine

Capacity and Design: Most models have 100–300 holes arranged in grids, allowing batch filling. Precision-machined components ensure accurate dosing and interchangeability.

Ease of Use: Simple disassembly for cleaning; optional attachments like tables for partial filling or capsule orienters to speed up loading.

Output: Up to 1,000+ capsules per hour for basic models; higher with practice.

Applications: R&D, small pharmacies, herbal preparations, and training institutions.

Advantages: Hygienic, precise, low maintenance, and affordable for small operations. Reduces downtime with readily available spares.

Limitations: Labor-intensive; not suited for high-volume production.

FAQ for Manual Operated Capsule Filling Machine

What is a Manual Operated Capsule Filling Machine?

The Manual Operated Capsule Filling Machine (also known as hand-operated or manual capsule filler) is a compact tabletop machine used to fill hard gelatin, HPMC (vegetarian), or pullulan capsules with powders, granules, or pellets. It is ideal for small-scale production, R&D labs, pilot batches, pharmacies, Ayurvedic, herbal, and nutraceutical manufacturing where low-volume, cost-effective filling is required. No electricity is needed for basic operation.

What is the production capacity of the Manual Operated Capsule Filling Machine?

The standard model (CFM 300) features 300 holes (25 x 12 arrangement) and can produce up to 6,000 capsules per hour, depending on operator skill and powder characteristics. It comes with three loading trays for higher productivity. Smaller 100-hole models are also available for lab-scale use.

Which capsule sizes can the Manual Operated Capsule Filling Machine handle?

It supports capsule sizes 00, 0, 1, 2, 3, 4 & 5 (and special sizes like 000, 0EL, 00EL on request) through interchangeable change parts. This makes it highly versatile for pharmaceutical, nutraceutical, herbal, and dietary supplement products.

What are the key features of the Manual Operated Capsule Filling Machine?

Key features include:

Compact GMP-compliant design
Contact parts in SS 304 or SS 316
Special powder tray for spillage-free filling
Multiple tamping options for different powder densities
Interchangeable parts for easy size changeover
Optional manual/auto capsule loader and tablet filling attachment
Easy dismantling for cleaning and maintenance
IQ/OQ documentation available

How does the Manual Operated Capsule Filling Machine work?

The process is straightforward:

Load empty capsules into the tray and separate caps from bodies using the locking lever and handle.
Place the powder tray and spread/tamp the powder into the capsule bodies for uniform filling.
Align the cap tray and lock the capsules in one stroke.
Eject the filled capsules.

Each cycle is quick and repeatable, with minimal powder wastage.

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Manual Operated Capsule Filling Machine

Description

Salient Features of Manual Operated Capsule Filling Machine

Working Principle of Manual Operated Capsule Filling Machine

Technical Specification of Manual Operated Capsule Filling Machine

Types of Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Manual Operated Capsule Filling Machine

Simple Operation & Minimal Training

Easy Cleaning & Maintenance

Excellent for Small Batches & R&D

Full Control Over Process

Key Advantages of Manual Operated Capsule Filling Machine

FAQ for Manual Operated Capsule Filling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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