Sugar Syrup Manufacturing Plant

A Sugar Syrup Manufacturing Plant is a specialized facility designed to produce concentrated sugar solutions used as base ingredients in industries like food and beverages, pharmaceuticals, and nutraceuticals. These plants ensure hygienic, efficient production of syrups with sugar concentrations typically ranging from 60-82° Brix, depending on the application—lower for beverages and higher for sweets. The setup emphasizes GMP compliance, minimal manual handling to reduce contamination, and scalability from small batches to large-scale continuous operations. Plants are often located near sugar sources for cost efficiency and feature closed-circuit systems for seamless transfer from raw materials to filling lines.

Sugar Syrup Manufacturing Plant Video

Key Equipment and Components

A typical sugar syrup manufacturing plant consists of interconnected stainless steel vessels and accessories, often mounted on a working platform for easy access. Essential components include:

• Sugar Melting Vessel: Jacketed cylindrical tank with steam/electrical heating and high-speed propeller agitator.

• Syrup Manufacturing Vessel: Main jacketed tank with top/bottom-entry homogenizer or stirrer; optional vacuum loading.

• Storage Vessel: Insulated tank with level indicators and CIP/SIP spray balls.

• Prefiltration System: Inline basket strainer or zero-hold filter press with mesh screens.

• Transfer Pumps & Piping: SS centrifugal or vacuum pumps with tri-clover joints for easy cleaning.

• Control Panel: SS enclosure with VFD (Variable Frequency Drive), temperature controllers, and digital displays.

Salient Features of Syrup Production Plant

• The Plant is designed to be operated only by one operator and one helper.

• All material transfer are done by vacuum or by transfer pumps.

• All the vessels are CGMP (paint free construction)

• The gaskets used are of silicon (food grade).

• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (mirror) finish and are crevice free.

• The entry of stirrer & high speed emulsifier are from top. In – line Emulsifier (as per customer choice) provided on demand. (Optional)

• All vessels are suitable for internal pressure of 1 kg./sq. cm. and hence can be sterilized.

• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.

• The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.

• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.

• A micro processor based automatic operating plant can be designed as per requirement. (Optional)

• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Process Operation of Syrup Manufacturing Plant

• This system consist of a closed circuit manufacturing facility feeding of Sugar/Water Phase to loading the Volumetric Liquid Filling Machine.

• The Sugar and Water, are load with vacuum system or by mechanical system or manually.

• The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility (in bigger size model). The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.

• The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump. (Optional Facility)

• The Pump also discharges the product in the Storage Vessel.

• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer pump. Or Storage Vessel remain fixed (in bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.

• The entire plant can be operated by centralized operating panel by one operator

• The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.

• Minimum two batches per shift of the same product can be assured in this plant.

• This plant conforms to CGMP standards (paint free Construction).

Liquid Manufacturing Plant consist the following equipment’s and accessories:

1. Sugar syrup vessel
2. Filters press
3. Manufacturing vessel
4. Transfer pump
5. Storage vessel
6. Transfer pump
7. Piping to connect all above equipment’s.
8. Working platform.
9. Control panel

Optional Features of Syrup Manufacturing Plant

• Parts made of SS304/SS316/SS316L/as per customers’ requirements.

• Top entry or Bottom entry Stirrer & Emulsifier can be provided.

• Fittings and valves can be offered SS304 / SS316.

• CIP & SIP connections for cleaning after each batch with control from the Panel Board.

• Connections with tri clover joints for easy cleaning & replacement.

Production Capacity of Syrup Manufacturing Plant

We produce Sugar Syrup Manufacturing Plants ranging from 10 liters to 10,000 liters batch size capacity.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.