Sugar Syrup Manufacturing Plant

Description

Sugar Syrup Manufacturing Plant is a specialized facility designed to produce concentrated sugar solutions used as base ingredients in industries like food and beverages, pharmaceuticals, and nutraceuticals. These plants ensure hygienic, efficient production of syrups with sugar concentrations typically ranging from 60-82° Brix, depending on the application—lower for beverages and higher for sweets. The setup emphasizes GMP compliance, minimal manual handling to reduce contamination, and scalability from small batches to large-scale continuous operations. Plants are often located near sugar sources for cost efficiency and feature closed-circuit systems for seamless transfer from raw materials to filling lines.

Salient Features of Sugar Syrup Manufacturing Plant

The Plant is designed to be operated only by one operator and one helper.
All pipes, pipe fittings and valves are of SS304 / SS316 (as per custom requirement) seamless quality, internally electro polished, with tri-clover ended joints.
All the vessels are cGMP (paint free construction).
The gaskets used are of silicon (food grade).
All contact parts are of S.S. 304 quality material & finished to class 4B (Mirror) finish and are crevice free.
The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier (as per customer choice).

All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All material transfers are done by vacuum or by transfer pumps.
The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
A microprocessor based automatic operating plant can be designed as per requirement.
All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

Working Principle of Sugar Syrup Manufacturing Plant

This system consist of a closed circuit manufacturing facility feeding of Sugar/Water Phase to loading the Volumetric Liquid Filling Machine.

The Sugar and Water, are load with vacuum system or by mechanical system or manually.

The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility (in bigger size model). The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.

The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump. (Optional Facility)

The Pump also discharges the product in the Storage Vessel.

The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer pump. Or Storage Vessel remain fixed (in bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.

The entire plant can be operated by centralized operating panel by one operator

The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.

Minimum two batches per shift of the same product can be assured in this plant.

This plant conforms to CGMP standards (paint free Construction).

Accessories of Sugar Syrup Manufacturing Plant

Sugar syrup vessel
Filters press
Manufacturing vessel
Transfer pump
Storage vessel
Transfer pump
Piping to connect all above equipment’s.
Working platform.
Control panel

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Manufacturing Plant

Oral Suspension Production Plant

Cosmetic Manufacturing Plant

Oral Liquid Production Plant

Shampoo Manufacturing Plant

Syrup Preparation Plant

Toothpaste Preparation Plant

Applications of Manufacturing Plant

Optional Features of Sugar Syrup Manufacturing Plant

Parts made of SS304/SS316/SS316L/as per customers’ requirements.

Top entry or Bottom entry Stirrer & Emulsifier can be provided.

Fittings and valves can be offered SS304 / SS316.

CIP & SIP connections for cleaning after each batch with control from the Panel Board.

Connections with tri clover joints for easy cleaning & replacement.

Key Features of Sugar Syrup Manufacturing Plant

A typical sugar syrup manufacturing plant consists of interconnected stainless steel vessels and accessories, often mounted on a working platform for easy access. Essential components include:

Sugar Melting Vessel: Jacketed cylindrical tank with steam/electrical heating and high-speed propeller agitator.

Syrup Manufacturing Vessel: Main jacketed tank with top/bottom-entry homogenizer or stirrer; optional vacuum loading.

Storage Vessel: Insulated tank with level indicators and CIP/SIP spray balls.

Prefiltration System: Inline basket strainer or zero-hold filter press with mesh screens.

Transfer Pumps & Piping: SS centrifugal or vacuum pumps with tri-clover joints for easy cleaning.

Control Panel: SS enclosure with VFD (Variable Frequency Drive), temperature controllers, and digital displays.

We produce Sugar Syrup Manufacturing Plants ranging from 10 liters to 10,000 liters batch size capacity.

FAQ for Sugar Syrup Manufacturing Plant

What is a Sugar Syrup Manufacturing Plant?

A Sugar Syrup Manufacturing Plant is a specialized closed-circuit facility designed to produce high-quality concentrated sugar solutions (typically 60-82° Brix) used as base ingredients in pharmaceuticals, food & beverages, nutraceuticals, and cosmetics. It ensures hygienic processing with minimal manual intervention, GMP compliance, and scalability from 10 liters to 10,000 liters batch sizes.

What are the key features of this plant?

Key features include low manpower operation (one operator + one helper), SS 304/316 contact parts with mirror finish and tri-clover joints, cGMP-compliant vessels, food-grade gaskets, CIP/SIP capability, vacuum or pump transfers, digital/PLC controls, jacketed vessels with heating (steam/electrical), and high-speed stirrers/homogenizers. All vessels are sterilizable.

How does the Sugar Syrup Manufacturing process work?

Sugar and water are loaded (via vacuum, mechanical, or manual means) into a jacketed Sugar Syrup Vessel with high-speed stirring and heating. The prepared syrup is filtered and transferred to the Manufacturing Vessel (with optional homogenization), then to a Storage Vessel via pumps. The system feeds directly into filling lines and can produce a minimum of two batches per shift.

What are the main components of the plant?

Core components include Sugar Syrup/Melting Vessel, Prefiltration System (filter press), Manufacturing/Mixing Vessel, Storage Vessel, Transfer Pumps, Piping with tri-clover joints, Working Platform, and Control Panel. Optional inline homogenizers and automation enhance performance.

Which industries use Sugar Syrup Manufacturing Plants?

These plants are ideal for the Pharmaceutical, Food & Beverage, Nutraceutical, Ayurvedic, Herbal, Biotech, and Cosmetic industries. They support production of syrup bases for oral liquids, beverages, sweets, and other formulations requiring consistent sugar concentration and high hygiene.

Countries We Export to

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