SS Pharmaceutical Powder Blender

Description

SS Pharmaceutical Powder Blender is a specialized mixing machine designed for the pharmaceutical industry to homogeneously blend dry powders, granules, or combinations thereof. These blenders are typically constructed from high-grade stainless steel to ensure corrosion resistance, easy cleaning, and compliance with Good Manufacturing Practices (GMP) standards. They prevent contamination, making them ideal for sensitive applications like drug formulation, where uniformity is critical to product quality and efficacy.

These blenders operate on principles like tumbling, agitation, or diffusion:
- Load powders/granules into the chamber.
- Activate rotation/mixing mechanism.
- Discharge via valves or conveyors for seamless integration with filling/grinding lines. For example, a ribbon blender uses counter-rotating ribbons to push material in opposing directions, ensuring even distribution.

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Salient Features of SS Pharmaceutical Powder Blender

Compact GMP Model.
No Bottle – No Fill System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
Machine construction in SS304 material.

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
No Bottle at infeed conveyor – Automatic Machine on/off system.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of SS Pharmaceutical Powder Blender

The Pharmaceutical Powder Blender have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the double cone blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Technical Specification of SS Pharmaceutical Powder Blender

Model No.	Gross Capacity	Working Capacity	Overall Dimensions (in mm) (L) x (W) x (H) approx.	Discharge Height	Charge Opening	Power Supply
DCB-5	16 Ltrs	10 Ltrs	750x580x650	300mm	100mm	0.5 H.P.
DCB-10	35 Ltrs	20 Ltrs	1100x450x1200	300mm	100mm	0.5 H.P.
DCB-25	80 Ltrs	50 Ltrs	1200x600x300	450mm	150mm	1.0 H.P.
DCB-50	150 Ltrs	100 Ltrs	1400x800x1500	450mm	150mm	2.0 H.P.
DCB-100	300 Ltrs	200 Ltrs	1850x900x1900	450mm	200mm	2.0 H.P.
DCB-150	470 Ltrs	300 Ltrs	2000x1100x2000	450mm	200mm	5.0 H.P.
DCB-200	615 Ltrs	400 Ltrs	2100x1200x2100	450mm	200mm	6.0 H.P.
DCB-250	770 Ltrs	500 Ltrs	2200x1300x2200	450mm	200mm	7.5 H.P.
DCB-300	1000 Ltrs	600 Ltrs	2300x1400x2300	450mm	200mm	7.5 H.P.
DCB-400	1340 Ltrs	800 Ltrs	2350x1800x2350	600mm	250mm	7.5 H.P.
DCB-500	1500 Ltrs	1000 Ltrs	2400x1900x2400	800mm	250mm	10 H.P.
DCB-650	2000 Ltrs	1300 Ltrs	2800x2100x2700	800mm	250/400 mm	10 H.P.
DCB-750	2500 Ltrs	1500 Ltrs	3000x2200x2600	800mm	250/400 mm	10 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Mixer, Blender and Dryer

Multi Mill

Octagonal Blender

Double Cone Blender

V Cone Blender

Ribbon Blender Mixer

Tray Dryer

Vibro Sifter

Rapid Mixer Granulator

Jacketed Mixing Vessel

Heavy Duty Toothpaste Mixer

Applications of Mixer, Blender and Dryer

Advantages of SS Pharmaceutical Powder Blender

Excellent Corrosion Resistance & Chemical Compatibility

Superior Hygiene & cGMP Compliance

Gentle & Uniform Mixing with Minimal Product Degradation

Durability & Low Maintenance

Easy Cleaning & Fast Product Changeover

Safety & Operational Efficiency

Key Features of SS Pharmaceutical Powder Blender

Material Construction: Mirror-polished SS inner and outer shells for hygiene and durability.

Mixing Efficiency: Achieves up to 99% homogeneity, even with low-addition ingredients.

Versatility: Handles capacities from lab-scale to industrial, suitable for batch or continuous processing.

Safety and Compliance: Often includes explosion-proof options, variable speed controls, and CE/GMP certifications.

Applications: Beyond pharmaceuticals, used in food, chemicals, cosmetics, and fertilizers for mixing dry farsan, detergents, pigments, or nutraceuticals.

FAQ for SS Pharmaceutical Powder Blender

What is an SS Pharmaceutical Powder Blender and what is it used for?

The SS Pharmaceutical Powder Blender is a stainless steel tumble-type mixer (typically Double Cone, V-Type, or Octagonal design) engineered for homogeneous blending of dry powders, granules, and free-flowing materials. Constructed with high-grade SS 304 / SS 316 contact parts, it is widely used in Pharmaceutical, Ayurvedic, Herbal, Nutraceutical, Biotech, and Cosmetic industries for uniform mixing of APIs, excipients, and other sensitive formulations while ensuring full cGMP compliance and zero contamination risk.

How does the SS Pharmaceutical Powder Blender work?

The blender rotates on a horizontal axis, causing materials to tumble, cascade, and intermix gently through gravity. In Double Cone models, the long conical ends create enhanced rubbing and spreading action for fast and uniform mixing. It achieves excellent homogeneity in 5–15 minutes with low shear force, making it ideal for powders with varying specific gravities and particle sizes.

What are the key advantages of the SS Pharmaceutical Powder Blender?

Superior corrosion resistance and chemical compatibility
Mirror-polished SS surfaces for excellent hygiene and cGMP compliance
Gentle low-shear mixing with minimal heat generation and particle degradation
High mixing efficiency (up to 99% homogeneity)
Durability, low maintenance, and easy cleaning
Fast product changeover with minimal residue
Safe, dust-tight operation suitable for regulated pharmaceutical environments.

What capacities are available for the SS Pharmaceutical Powder Blender?

A wide range of models is available from lab to production scale:

DCB-5 to DCB-750 (Gross capacity from 16 L to 2500 L)
Working capacity: 10 L to 1500 L

Refer to the detailed technical specifications table on the page for dimensions, power requirements, and discharge heights. Custom sizes can also be manufactured as per requirement.

How easy is it to clean and maintain the SS Pharmaceutical Powder Blender?

Extremely easy. All contact parts are made of mirror-polished stainless steel with smooth surfaces and no dead corners. Contact parts are easily removable for manual cleaning, autoclaving, or sterilization. The simple tumble design supports quick product changeovers and meets strict GMP cleaning validation requirements.

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