Automatic External Vial Washing Machine is a specialized piece of pharmaceutical equipment designed to clean the outer surfaces of pre-filled and sealed glass or plastic vials, typically ranging from 2 ml to 100 ml in size. Vial Washing Machine are essential in aseptic processing lines, particularly for injectable vials, oncology products, or those containing potent compounds like antibiotics or cytotoxics. The primary goal is to remove particulate matter, product residues, or contaminants from the vial exterior to prevent cross-contamination, protect operators from hazardous exposure, and ensure compliance with cGMP (Current Good Manufacturing Practice) standards.
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Form the in feed Turn Table the vials are fed into the External the Vial Washing Machine conveyors. The machine consists of two conveyors on which the vials are properly fed and transported from in feed Turn table for the washing operation. Two Operations are carried out on this machine. First the vials are washed by water jet and then dried by air jet. On the conveyor a set of spray nozzles are fitted on each on each conveyor for water Jet. One set of knife blocks are provided on each conveyor for air. The air sprayed through this knifes . The knifes are fitted in a inclined manner which ensures that is sprayed reaches each corner of the vial which are previously washer. After washing and drying the vials are guided to the out feed turn Table. Before reaching the out feed Turn Table a special arrangement is provided to dry the vial from the bottom side . A set of Syringes are provided on the sides of each conveyor at the exit end which sprays the air jet on the bottom part of vial resulting in the drying of the vials This machine is completely operated by PLC . A covering of Acrylic cabinet is provided in the machine which when opened up during the operation immediately stops the supply of water &air and shows the indication which alarm in the PLC.
Model | AVRW 120 | AVRW 240 |
Production Output | Up to 100 per minute | Up to 200 per minute |
Vial Sizes | 2ml to 100ml | 2ml to 100ml |
Type of Vials | Glass & Plastic Vials | Glass & Plastic Vials |
Power Load | 4 H.P. | 5.5 H.P. |
Power Voltage | 440 Volts, 3 Phase 50 Hertz, 4 wire system | 440 Volts, 3 Phase 50 Hertz, 4 wire system |
Optional Accessories | Programmable Logic Control (System) with HMI | Programmable Logic Control (System) with HMI |
Safety Cabinet with doors | Safety Cabinet with doors | |
Utility | Air – 20 CFM | Air – 20 CFM |
Water – 200 to 500 litres per hour depend upon ampoule size | Water – 200 to 500 litres per hour depend upon ampoule size | |
Water Tank & Pump | 3 nos. each with 25 litres Capacity & Centrifugal pump | 3 nos. each with 25 litres Capacity & Centrifugal pump |
Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) approx. | 2450mm (L) X 2000mm (W) X 1300mm (H) approx. |
Net Weight | 700 kgs. approx. | 900 kgs. approx. |
Gross Weight | 1000 kgs. approx. | 1300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
We offer two standard models:
Output may vary depending on vial size and model selected.
The machine can process 2ml to 100ml vials (glass and plastic). It is designed to handle a wide range of vial sizes with no change parts required (especially from 5ml to 100ml), making it highly flexible and reducing changeover time.
Vials are fed through an infeed turntable onto parallel conveyors. They undergo:
The entire process is PLC-controlled with “No Vial – No Washing” logic.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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