Compact Vial Washer

Q: What is the production capacity of the Compact Vial Washer?

The standard model (AAVW 340P) can achieve up to 100 vials or ampoules per minute . Actual output depends on the needle plate used (e.g., 340-hole plate) and the operator’s efficiency during manual loading and unloading.

Q: What vial and ampoule sizes can the Compact Vial Washer handle?

It can wash 2ml to 100ml vials and 1ml to 20ml ampoules . The machine is highly versatile and supports quick changeover using different needle plates for various container sizes.

Description

Compact Vial Washer is a specialized pharmaceutical machine designed for efficiently cleaning and decontaminating small glass or plastic vials (typically 2–125 mL) used in injectable drug production. These washers ensure sterility by removing particulates, microorganisms, and residues from vial exteriors and interiors, minimizing contamination risks and false rejects during inspection. They are ideal for laboratories, small-batch operations, or facilities with limited floor space, often integrating into aseptic filling lines under cGMP guidelines. It removes particulates, fibers, residues, and microorganisms from vials to ensure high cleanliness and low bioburden levels prior to sterilization/depyrogenation and filling. This is critical for injectable, vaccine, and sterile product manufacturing.

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Salient Features of Compact Vial Washer

Compact GMP model.
Solenoid valve system with timer operated mechanism controlled from HMI.
Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. Sound design concept of pressure tank for reverse & continuous supply of wash medias.
Suitable to wash 1ml to 20ml ampoules and 2ml to 100ml vials.
Machine automatically stop in case of acrylic top cover lifted during cycle operation and machine re-start from the point when cover is pushed down.
PLC HMI based touch screen control panel.

Both internal & external washing ensuring absolutely & continuous ampoule after sequential washing.
Acrylic top cover provided for clear view of washing during running of the machine.
On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 or 10 micron of water for best possible washing.
All contact parts of washing media & Compressed Air are made from Stainless Steel316 or Polycarbonate HDPE or P.P. or any other FDA approved material.
IQ/OQ documentation can be provided.
Easy to operate machine can be operated by even semi-skilled operator.

Working Principle of Compact Vial Washer

The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequent.

Technical Specification of Compact Vial Washer

Model	AAVW 340P
Loading & Unloading	Manually
Washing Process	Automatic through PLC
Input Specification	2ml to 100ml vials and 1ml to 20ml ampoules
Production Output	Up to 100 ampoules/vials per minute (depends upon needle plate and operator’s efficiency)
Power Supply:	0.25 H.P.
Electrical Characteristics:	220 Volts, Single Phase, 50 Hertz
Net Weight:	120 Kgs. Approx.
Gross Weight:	250 Kgs. Approx
Net Dimension:	1200 mm (L) X 1020 mm (W) X 1080 mm (H) approx.
Case Dimensions:	1350 mm (L) X 1200 mm (W) X 1280 mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Vial Washing Machine

Automatic Vial Washing Machine

Rotary Vial Washing Machine

Multijet Vial Washing Machine

Linear Vial Washing Machine

Automatic External Vial Washing Machine

High Speed Vial Washing Machine

Applications of Vial Washing Machine

Advantages of Compact Vial Washer

Small Footprint & Space Efficiency

Reduced Resource Consumption

Versatility & Quick Changeover

Low Maintenance & Easy Operation

Ideal for Small-Batch & Flexible Production

Key Features of Compact Vial Washer

Compact Design: Small footprint, with quick changeovers for different vial sizes.

Cleaning Mechanism: Low-pressure water nozzles spray from multiple angles, including top-down and under-vial, to achieve up to 1,000x particle reduction without chipping. Some models include air jets, siliconizing stations, or SIP processes.

Capacity and Speed: Handles 1–500 mL vials at 60–400 vials per minute, depending on the model.

Automation and Safety: Servo-driven adjustments for repeatability, enclosed transport to prevent water ingress and bacterial contamination, PLC/HMI controls, and validation-ready features.

Media Options: Supports water, sterile air, steam, or additional media for customized decontamination cycles.

FAQ for Compact Vial Washer

What is the production capacity of the Compact Vial Washer?

The standard model (AAVW 340P) can achieve up to 100 vials or ampoules per minute. Actual output depends on the needle plate used (e.g., 340-hole plate) and the operator’s efficiency during manual loading and unloading.

What is a Compact Vial Washer?

A Compact Vial Washer is a space-saving, semi-automatic pharmaceutical machine designed for efficient internal and external washing of glass and plastic vials. It uses multiple pressurized jets through washing needles and is ideal for laboratories, R&D centers, and small to medium batch production of injectable products. Its compact design makes it perfect for facilities with limited floor space while maintaining cGMP compliance.

What vial and ampoule sizes can the Compact Vial Washer handle?

It can wash 2ml to 100ml vials and 1ml to 20ml ampoules. The machine is highly versatile and supports quick changeover using different needle plates for various container sizes.

How does the washing process work in the Compact Vial Washer?

The machine performs multiple sequential washing cycles using positive pressurized jets. It typically includes washes with DM Water / Purified Water, Water for Injection (WFI), and Compressed Air. Vials are loaded in trays, needles automatically center into the containers, and the process is controlled via PLC with timer-operated solenoid valves.

What are the key advantages of the Compact Vial Washer?

Very compact footprint – ideal for small production areas
Low water and air consumption with efficient pressurized cleaning
cGMP compliant with SS 316 contact parts
Safety interlock with acrylic top cover
Easy operation and low maintenance
Cost-effective solution for small to medium batch sizes
Manual loading with automatic washing cycle

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