Dry Syrup Powder Filling Machine

Q: What is the production capacity and filling accuracy of the machine?

AI-DPM 12 : Up to 80 bottles/minute AI-DPM 16 : Up to 120 bottles/minute Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2% , depending on powder characteristics and when operated under controlled humidity (below 28% RH).

Q: What are the key features of the Dry Syrup Powder Filling Machine?

Monoblock cGMP model with SS304 construction and SS316 contact parts (easily removable for cleaning/autoclaving). Unique vibratory funnel system, “No Bottle – No Fill” system, tool-less doctor/wiper blade adjustment, and rotary bottle/funnel movement. Safety features include low air/vacuum stop, toughened glass cabinet, and automatic machine on/off. Options for PLC controls and integration with capping lines.

Description

Dry Syrup Powder Filling Machine is specialized equipment used in pharmaceutical, nutraceutical, and food industries to fill dry powder formulations, such as reconstitutable oral suspensions (e.g., antibiotics like amoxicillin or cefixime), into bottles or containers. These powders are mixed with water by the end-user to form a liquid syrup, ensuring stability during storage without preservatives.

Bottle Infeed: Sterilized bottles move via conveyor/star wheel.

Filling: Powder is dosed from a hopper using auger or cups, often under vacuum/air pressure.

Outfeed: Filled bottles proceed to capping/sealing or inspection.

Extras: Vibratory hoppers, tool-less changeovers, anti-spill mechanisms.

If you need details on specific models and pricing, let me know!

Salient Features of Dry Syrup Powder Filling Machine

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.

Monoblock cGMP Model.
“No Bottle – No Fill” System
No Bottle at infeed conveyor – Automatic Machine on/off system.
Machine construction in SS304 material.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Dry Syrup Powder Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line.

When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.

Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Technical Specification of Dry Syrup Powder Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machines

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machines

Advantages of Dry Syrup Powder Filling Machine

High-speed, automated operation reduces labor.

Precise dosing ensures product consistency.

Dust-free, hygienic design minimizes waste and contamination.

Versatile for various bottle sizes and powders.

Key Features of Dry Syrup Powder Filling Machine

Purpose: Accurately fills dry powders into bottles for oral suspensions.

Types:
- Auger Filler: Uses a rotating screw for precise dosing; ideal for non-free-flowing powders.
- Volumetric Cup Filler: Scoops fixed volumes; best for free-flowing powders.
- Monoblock: Combines filling and capping for efficiency.

Filling Range: 5–200 grams per bottle (adjustable).

Accuracy: ±2% variance, depending on powder type and humidity.

Output: Up to 120–150 bottles/min for high-speed models.

Materials: Stainless steel (SS 316) contact parts for hygiene; GMP-compliant

Controls: PLC/touch screen for volume/speed adjustments.

Safety Features: No-bottle-no-fill sensors, low-pressure stops, dust-free designs with neck holders.

FAQ for Dry Syrup Powder Filling Machine

What is a Dry Syrup Powder Filling Machine and how does it work?

A Dry Syrup Powder Filling Machine is specialized auger-type equipment used in pharmaceutical, nutraceutical, and food industries to fill dry powder formulations (such as reconstitutable oral suspensions like antibiotics) into bottles. Sterilized bottles are fed via conveyor and star wheel. A bottle sensor triggers the magnetic clutch to rotate the auger screw, dosing precise powder from the hopper through a vibratory funnel into the bottle. Filled bottles then proceed to capping. It features a rotary system for smooth, high-speed operation.

What is the production capacity and filling accuracy of the machine?

AI-DPM 12: Up to 80 bottles/minute
AI-DPM 16: Up to 120 bottles/minute

Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2%, depending on powder characteristics and when operated under controlled humidity (below 28% RH).

What types of products and containers can it handle?

It is ideal for dry syrup powders, granules, and semi-free-flowing or non-free-flowing pharmaceutical powders used in oral reconstitutable suspensions. The machine handles bottles with diameters up to 85mm and heights up to 200mm. It is widely used in Pharmaceutical, Nutraceutical, Herbal, Chemical, and Food industries.

What are the key features of the Dry Syrup Powder Filling Machine?

Monoblock cGMP model with SS304 construction and SS316 contact parts (easily removable for cleaning/autoclaving).
Unique vibratory funnel system, “No Bottle – No Fill” system, tool-less doctor/wiper blade adjustment, and rotary bottle/funnel movement.
Safety features include low air/vacuum stop, toughened glass cabinet, and automatic machine on/off.
Options for PLC controls and integration with capping lines.

What are the main advantages of using a Dry Syrup Powder Filling Machine?

High precision and repeatability with minimal wastage under controlled humidity.
Hygienic, dust-free design suitable for non-free-flowing powders common in dry syrups.
High-speed automation reduces labor while ensuring consistent product quality.
Easy cleaning, quick changeover, low maintenance, and full cGMP compliance.
Versatile for various bottle sizes and ready for integration into complete packaging lines.

Countries We Export to

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

GET A QUOTE!

Dry Syrup Powder Filling Machine

Description

Salient Features of Dry Syrup Powder Filling Machine

Working Principle of Dry Syrup Powder Filling Machine

Technical Specification of Dry Syrup Powder Filling Machine

Types of Powder Filling Machines

Applications of Powder Filling Machines

Advantages of Dry Syrup Powder Filling Machine

High-speed, automated operation reduces labor.

Precise dosing ensures product consistency.

Dust-free, hygienic design minimizes waste and contamination.

Versatile for various bottle sizes and powders.

Key Features of Dry Syrup Powder Filling Machine

FAQ for Dry Syrup Powder Filling Machine

Countries We Export to

Partner with Industry Experts

Group Websites

Products

Contact Us