Automatic Dry Syrup Filling Machine

Q: What is the production capacity and filling accuracy of the machine?

AI-DPM 12 : Up to 80 bottles/minute AI-DPM 16 : Up to 120 bottles/minute Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2% , depending on powder characteristics when operated under controlled humidity (below 28% RH).

Q: What are the key features of the Automatic Dry Syrup Filling Machine?

Monoblock cGMP model with SS304 frame and SS316 contact parts (easily removable for cleaning/autoclaving). Unique vibratory funnel system, rotary bottle and funnel movement, and tool-less doctor/wiper blade adjustment. “No Bottle – No Fill” system, low air/vacuum stop, toughened glass safety cabinet, and automatic machine on/off. Options for PLC controls and integration with capping lines.

Description

Automatic Dry Syrup Filling Machine is a precision-engineered pharmaceutical packaging system designed for filling dry powder formulations into bottles or containers, often integrated with capping or sealing units for complete lines. It uses volumetric rotary or auger-based mechanisms to dispense accurate amounts of free-flowing or semi-free-flowing powders, such as antibiotic suspensions or pediatric oral medications, into PET, glass, or HDPE bottles. Compliant with cGMP, FDA, and ISO standards, these machines feature stainless steel (SS316L) contact parts for hygiene, dust extraction systems to minimize airborne particles, and safety interlocks like “no bottle/no fill.” They excel in high-volume production, reducing manual handling and ensuring ±1-2% fill accuracy, making them essential for sterile or semi-sterile environments. Unlike general powder fillers, dry syrup machines handle aerated or hygroscopic powders without clumping, often incorporating nitrogen flushing to prevent oxidation. Monobloc designs combine filling, capping, and induction sealing for compact setups.

Automatic Dry Syrup Filling Machine operates in a continuous or intermittent rotary motion, automating the entire process:

Bottle Infeed: Empty sterilized bottles enter via a SS conveyor or turntable, oriented upright by sensors.

Powder Filling: Bottles index to rotary stations. An auger screw or volumetric cups draw powder from a vibrating hopper, metering precise volumes via servo motors or pneumatic controls. Anti-drip nozzles and bottle-lifting mechanisms prevent spillage.

Capping/Sealing: Integrated stations apply screw caps, ROPP aluminum seals, or induction seals using torque-controlled heads for tamper-evident closure.

Outfeed and Inspection: Filled and sealed bottles exit to a collection table, with optional vision systems for reject detection.

Controls: PLC/HMI interfaces allow recipe storage for multi-product runs; variable frequency drives (VFD) adjust speeds up to 120-240 bottles/min.

Maintenance includes quick-release parts for CIP or autoclaving, with HEPA-filtered air for cleanroom compatibility.

If you need details on specific models and pricing, let me know!

Salient Features of Automatic Dry Syrup Filling Machine

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.

Monoblock cGMP Model.
“No Bottle – No Fill” System
No Bottle at infeed conveyor – Automatic Machine on/off system.
Machine construction in SS304 material.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Automatic Dry Syrup Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Technical Specification of Automatic Dry Syrup Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machines

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machines

Advantages of Automatic Dry Syrup Filling Machine

High Precision and Consistent Dosing

High-Speed Production and Efficiency

Hygienic and GMP-Compliant Design

Versatility for Different Powders and Containers

Reduced Waste, Easy Operation & Low Maintenance

Key Features of Automatic Dry Syrup Filling Machine

Monoblock cGMP Compliant Construction

Robust monoblock design with SS304 machine frame and SS316 contact parts. All contact parts are easily removable for cleaning, autoclaving, or sterilization, ensuring full compliance with pharmaceutical GMP standards.

High Filling Accuracy and Consistency
- Filling accuracy of ±2% (depending on powder characteristics).
- Requires controlled humidity below 28% RH for optimal performance.
- Precise auger dosing with unique vibratory funnel system for better handling of semi-free-flowing and non-free-flowing powders.

Advanced Rotary System & Automation
- Rotary bottle movement system with rotary funnel movement.
- Automatic infeed and exit of bottles through star wheel system.
- “No Bottle – No Fill” system to eliminate wastage.
- Automatic machine on/off when no bottle is detected at the infeed conveyor.

User-Friendly Adjustments and Safety Features
- Tool-less adjustment of doctor blade and wiper blade for quick setup and easy maintenance.
- Low air pressure and low vacuum – automatic machine stop system.
- Toughened glass safety cabinet for operator protection and dust control.
- Magnetic clutch and bottle sensor for precise filling control.

High-Speed Production Capability
- AI-DPM 12: Up to 80 bottles/minute
- AI-DPM 16: Up to 120 bottles/minute
- Fill volume: 5g to 70g per dose (customizable with change parts).
- Suitable for bottle diameters up to 85mm and heights up to 200mm.

FAQ for Automatic Dry Syrup Filling Machine

What is an Automatic Dry Syrup Filling Machine and how does it work?

An Automatic Dry Syrup Filling Machine is a specialized auger-type powder filling system designed for accurately dispensing dry syrup powders and reconstitutable oral suspensions into bottles. Sterilized bottles are fed via an infeed turntable and conveyor. A bottle sensor triggers the magnetic clutch to rotate the auger screw, which doses precise powder from the hopper through a vibratory funnel into the bottle. Filled bottles then proceed to the capping station. It features a rotary system for smooth, high-speed operation.

What is the production capacity and filling accuracy of the machine?

AI-DPM 12: Up to 80 bottles/minute
AI-DPM 16: Up to 120 bottles/minute

Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2%, depending on powder characteristics when operated under controlled humidity (below 28% RH).

What types of products and containers can it handle?

It is ideal for dry syrup powders, granules, and semi-free-flowing or non-free-flowing pharmaceutical powders used in oral reconstitutable suspensions (e.g., antibiotics). The machine handles bottles with diameters up to 85mm and heights up to 200mm. It is widely used in Pharmaceutical, Nutraceutical, Herbal, Chemical, and Food industries.

What are the key features of the Automatic Dry Syrup Filling Machine?

Monoblock cGMP model with SS304 frame and SS316 contact parts (easily removable for cleaning/autoclaving).
Unique vibratory funnel system, rotary bottle and funnel movement, and tool-less doctor/wiper blade adjustment.
“No Bottle – No Fill” system, low air/vacuum stop, toughened glass safety cabinet, and automatic machine on/off.
Options for PLC controls and integration with capping lines.

What are the main advantages of using an Automatic Dry Syrup Filling Machine?

High precision and repeatability with minimal wastage under controlled humidity.
Hygienic, dust-free design suitable for non-free-flowing powders common in dry syrups.
High-speed automation that reduces labor while ensuring consistent product quality.
Easy cleaning, quick changeover, low maintenance, and full cGMP compliance.
Versatile for various bottle sizes and ready for integration into complete packaging lines.

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