Automatic Dry Syrup Powder Filling Machine are specialized pharmaceutical packaging equipment designed for high-volume, precise filling of dry powder formulations into bottles or containers. These machines are essential in the pharmaceutical, nutraceutical, food, and chemical industries to ensure consistent dosing, minimize waste, and comply with cGMP standards. They typically integrate filling, capping, and sometimes sealing in a monoblock or linear setup, operating at speeds of 30–120 bottles per minute depending on the model.
Unlike semi-automatic versions, fully automatic models handle bottle infeed, orientation, filling, and outfeed without manual intervention, using sensors for error detection.
Automatic Dry Syrup Filling Machine Video
Key Features
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Filling Mechanism: Primarily auger or volumetric rotary systems for accuracy of ±1–2%. Auger types are ideal for semi-free-flowing powders, while volumetric uses pistons or vacuum-air systems.
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Bottle Handling: Automatic infeed/exit via star wheels or conveyor belts; neck-holding grippers prevent spillage on bottle shoulders.
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Safety & Controls: Low air/vacuum sensors trigger machine stop; toughened glass cabinets; digital preset controls for fill weight; vibratory funnels for faster loading.
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Customization: Tool-less adjustments for doctor/wiper blades; compatible with PET/glass bottles; optional integration with capping, labeling, or unscrambling.
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Power & Utilities: Typically 2–5 kW, compressed air at 6 bar, vacuum at 200 m³/hr.
Working Principle
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Infeed: Sterilized bottles enter via turntable or conveyor and are oriented by star wheels.
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Filling: Bottles lift to a rotary powder wheel or auger head. Powder from the hopper is metered and dispensed. Vibratory systems aid flow for sticky powders.
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Sealing/Capping: Integrated rotary cappers apply screw/ROPP caps; optional induction sealing.
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Outfeed: Filled/sealed bottles exit via conveyor for downstream processes. The process relies on synchronized movements to achieve high throughput without compromising hygiene or accuracy.
Benefits
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Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.
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Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.
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Versatility: Handles 5–100g fills; adaptable for various powders.
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Cost Savings: Minimizes powder waste and supports scalability.
Salient Features of Dry Syrup Powder Filler Machine
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Monoblock cGMP Model.
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“No Bottle – No Fill” System
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Rotary Bottle Movement System with Rotary Funnel System
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Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
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All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
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Machine construction in SS304 material.
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Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
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Automatic Infeed and Exit of Bottles through Star Wheel System.
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No Bottle at infeed conveyor – Automatic Machine on/off system.
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Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
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Low Air – Machine Stop System.
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Low Vacuum – Machine Stop System.
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Toughened Glass Safety Cabinet.
Process Operation of Powder Filling Machine
The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.
Technical Specification of Dry Syrup Powder Filling Machine
| Models | AI-DPM 12 | AI-DPM 16 |
| Production Output | Up to 80 bottles/minute | Up to 120 bottles/minute |
| Bottle Diameter | Up to 85mm | Up to 85mm |
| Bottle Height | Up to 200mm | Up to 200mm |
| Fill Volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume |
| Fill Accuracy | ± 2% Depending upon the Powder, under the controlled level of Humidity | ± 2% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 28% Rh required on machine to be arrange by customer | Below 28% Rh required on machine to be arrange by customer |
| Power | 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump | 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump |
| Overall Dimension | 1700 mm (L) x 1000 mm (W) x 1800 mm approx. | 2000 mm (L) x 1200 mm (W) x 1800 mm approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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