Automatic Dry Syrup Powder Filling Machine

Q: What is the production capacity and filling accuracy of the machine?

AI-DPM 12 : Up to 80 bottles/minute AI-DPM 16 : Up to 120 bottles/minute Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2% , depending on powder characteristics when operated under controlled humidity (below 28% RH).

Q: What are the key features of the Automatic Dry Syrup Powder Filling Machine?

Monoblock cGMP model with SS304 frame and SS316 contact parts (easily removable for cleaning/autoclaving). Unique vibratory funnel system, rotary bottle and funnel movement, and tool-less doctor/wiper blade adjustment. “No Bottle – No Fill” system, low air/vacuum stop, toughened glass safety cabinet, and automatic machine on/off. Automatic infeed/exit through star wheel system.

Description

Automatic Dry Syrup Powder Filling Machine are specialized pharmaceutical packaging equipment designed for high-volume, precise filling of dry powder formulations into bottles or containers. These machines are essential in the pharmaceutical, nutraceutical, food, and chemical industries to ensure consistent dosing, minimize waste, and comply with cGMP standards. They typically integrate filling, capping, and sometimes sealing in a monoblock or linear setup, operating at speeds of 30–120 bottles per minute depending on the model. Unlike semi-automatic versions, fully automatic models handle bottle infeed, orientation, filling, and outfeed without manual intervention, using sensors for error detection.

Infeed: Sterilized bottles enter via turntable or conveyor and are oriented by star wheels.

Filling: Bottles lift to a rotary powder wheel or auger head. Powder from the hopper is metered and dispensed. Vibratory systems aid flow for sticky powders.

Sealing/Capping: Integrated rotary cappers apply screw/ROPP caps; optional induction sealing.

Outfeed: Filled/sealed bottles exit via conveyor for downstream processes. The process relies on synchronized movements to achieve high throughput without compromising hygiene or accuracy.

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Salient Features of Automatic Dry Syrup Powder Filling Machine

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.

Monoblock cGMP Model.
“No Bottle – No Fill” System
No Bottle at infeed conveyor – Automatic Machine on/off system.
Machine construction in SS304 material.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Automatic Dry Syrup Powder Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Technical Specification of Automatic Dry Syrup Powder Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machines

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machines

Benefits of Automatic Dry Syrup Powder Filling Machine

Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.

Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.

Versatility: Handles 5–100g fills; adaptable for various powders.

Cost Savings: Minimizes powder waste and supports scalability.

Key Features of Automatic Dry Syrup Powder Filling Machine

Filling Mechanism: Primarily auger or volumetric rotary systems for accuracy of ±1–2%. Auger types are ideal for semi-free-flowing powders, while volumetric uses pistons or vacuum-air systems.

Bottle Handling: Automatic infeed/exit via star wheels or conveyor belts; neck-holding grippers prevent spillage on bottle shoulders.

Safety & Controls: Low air/vacuum sensors trigger machine stop; toughened glass cabinets; digital preset controls for fill weight; vibratory funnels for faster loading.

Customization: Tool-less adjustments for doctor/wiper blades; compatible with PET/glass bottles; optional integration with capping, labeling, or unscrambling.

Power & Utilities: Typically 2–5 kW, compressed air at 6 bar, vacuum at 200 m³/hr.

FAQ for Automatic Dry Syrup Powder Filling Machine

What is an Automatic Dry Syrup Powder Filling Machine and how does it work?

An Automatic Dry Syrup Powder Filling Machine is a specialized auger-type filling system designed for high-precision filling of dry syrup powders and reconstitutable oral suspensions into bottles. Sterilized bottles are fed via an infeed turntable and conveyor. A bottle sensor detects the container and activates the magnetic clutch to rotate the auger screw, dosing precise powder from the hopper through a vibratory funnel into the bottle. Filled bottles then move to the capping station via a rotary system for smooth, high-speed operation.

What is the production capacity and filling accuracy of the machine?

AI-DPM 12: Up to 80 bottles/minute
AI-DPM 16: Up to 120 bottles/minute

Fill volume ranges from 5g to 70g per dose (customizable with change parts). Filling accuracy is ±2%, depending on powder characteristics when operated under controlled humidity (below 28% RH).

What types of products and containers can it handle?

It is ideal for dry syrup powders, granules, and semi-free-flowing or non-free-flowing pharmaceutical powders used in oral reconstitutable suspensions (e.g., antibiotics). The machine handles bottles with diameters up to 85mm and heights up to 200mm. It is widely used in Pharmaceutical, Nutraceutical, Herbal, Chemical, and Food industries.

What are the key features of the Automatic Dry Syrup Powder Filling Machine?

Monoblock cGMP model with SS304 frame and SS316 contact parts (easily removable for cleaning/autoclaving).
Unique vibratory funnel system, rotary bottle and funnel movement, and tool-less doctor/wiper blade adjustment.
“No Bottle – No Fill” system, low air/vacuum stop, toughened glass safety cabinet, and automatic machine on/off.
Automatic infeed/exit through star wheel system.

What are the main advantages of using an Automatic Dry Syrup Powder Filling Machine?

High precision and repeatability with minimal wastage under controlled humidity.
Hygienic, dust-free design suitable for non-free-flowing powders common in dry syrups.
High-speed automation that reduces labor while ensuring consistent product quality.
Easy cleaning, quick changeover, low maintenance, and full cGMP compliance.
Versatile for various bottle sizes and ready for integration into complete packaging lines.

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Automatic Dry Syrup Powder Filling Machine

Description

Salient Features of Automatic Dry Syrup Powder Filling Machine

Working Principle of Automatic Dry Syrup Powder Filling Machine

Technical Specification of Automatic Dry Syrup Powder Filling Machine

Types of Powder Filling Machines

Applications of Powder Filling Machines

Benefits of Automatic Dry Syrup Powder Filling Machine

Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.

Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.

Versatility: Handles 5–100g fills; adaptable for various powders.

Cost Savings: Minimizes powder waste and supports scalability.

Key Features of Automatic Dry Syrup Powder Filling Machine

FAQ for Automatic Dry Syrup Powder Filling Machine

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Partner with Industry Experts

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