Bottle Vacuum Cleaning Machine

Q: What are the available models and production capacities?

The machine is available in two main models: AVCM 4 : Up to 50 bottles per minute AVCM 8 : Up to 100 bottles per minute It handles containers from 10 ml to 1000 ml with quick change parts (nozzles and mouth holders).

Description

Bottle Vacuum Cleaning Machine, also known as an Air Jet and Vacuum Cleaning Machine, is a specialized industrial equipment designed to effectively remove dust, debris, hair, and small particles from the interior of bottles, jars, and containers before filling. This dry cleaning system is highly essential in contamination-sensitive industries such as pharmaceuticals, food and beverages, cosmetics, dairy, and nutraceuticals. It helps manufacturers meet strict GMP (Good Manufacturing Practice) standards by ensuring containers are perfectly clean without using water. The Bottle Vacuum Cleaning Machine is particularly ideal for non-sterile products like dry syrups, tablets, capsules, powders, and bulk packaging. It works efficiently on various container materials including glass, plastic, PET, HDPE, and LDPE, delivering thorough internal cleaning through a powerful combination of compressed air jets and vacuum suction. This water-free bottle cleaning solution offers a fast, efficient, and cost-effective way to maintain product purity and extend shelf life while preventing cross-contamination in high-speed production lines.

Salient Features of Bottle Vacuum Cleaning Machine

Compact GMP Model.
Made from AISI 304 and diverter assembly EDPE.
Positive air pressure and vacuum cleaning.
Easy operation for setting, change over& cleaning.
Stationary S.S. nozzles.
Automatic loading and unloading of container.
Individual control for air pressure and vacuum cleaning.
IQ/OQ validation documentation can be provided.
Variable speed with higher output.

Positive & Negative Air pressure for proper cleaning.
High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.
Easy operation. Stationary nozzles eliminate contamination.
The stationary nozzles avoid chipping of bottle necks.
Separate zone for dust collection chamber for easy cleaning after operation.
Overload clutch is provided to prevent jamming on machine.
Pressure regulator with pressure switch optionally provided.
PLC system with HMI can be offered, S.S pressure meter

Working Principle of Bottle Vacuum Cleaning Machine

Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.

Technical Specification of Bottle Vacuum Cleaning Machine

Model	AVCM 4	AVCM 8
Input Specification	10ml to 1000ml bottles	10ml to 1000ml bottles
Production Output	Up to 50 bottles/minute	Up to 100 bottles/minute
Power Supply	1 H.P.	2 H.P.
Electrical Supply	440 volts, 3 phase, 50 hertz.	440 volts, 3 phase, 50 hertz.
Optional Accessories	Air Filter & Regulator Bottle Inspection Station Bottle Loading Platform	Air Filter & Regulator Bottle Inspection Station Bottle Loading Platform
Change Parts	Nozzles and Mouth holder	Nozzles and Mouth holder
Conveyor Height	875mm to 950mm adjustable	875mm to 950mm adjustable
Overall Dimension	1500mm (L) x 850mm (W) x 1300mm (H) approx.	2000mm (L) x 850mm (W) x 1300mm (H) approx.
Compressed Air	100CFM	100CFM
Net Weight	350 kgs. approx.	450 kgs. approx.
Gross Weight	500 kgs. approx.	650 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Advantages of Bottle Vacuum Cleaning Machine

Dry cleaning process avoids moisture residue, reducing drying time and risk of microbial growth.

Versatile for various bottle sizes/shapes (e.g., round, amber syrup bottles) with quick changeover parts.

Energy-efficient, using compressed air (typically 6-8 bar) and low-power vacuum systems.

Compact design with safety cabinets and optional collection trays for debris.

Key Features of Bottle Vacuum Cleaning Machine

Principle of Operation: Bottles are fed vertically via a conveyor or turntable into the cleaning station. Compressed air is jetted into the bottle’s neck to dislodge particles, while an integrated vacuum system immediately sucks out the loosened debris. This dual-action process (air blow + vacuum) ensures thorough cleaning without inverting the bottles, making it ideal for irregularly shaped or oversized containers where traditional rinsers might be impractical.

Construction: Built with stainless steel 316L contact parts for corrosion resistance and FDA compliance. Nozzles create a seal over the bottle opening for efficient air and vacuum application. Tool-less disassembly allows for easy cleaning and maintenance.

Automation Levels: Available in semi-automatic (operator loads bottles) or fully automatic models with conveyor integration. Configurations include 2-head, 4-head, 8-head, 12-head, or 16-head setups to handle production speeds up to 300 bottles per minute (BPM).

FAQ for Bottle Vacuum Cleaning Machine

What is a Bottle Vacuum Cleaning Machine?

A Bottle Vacuum Cleaning Machine (also known as Air Jet and Vacuum Cleaning Machine) is a dry cleaning system that uses high-pressure compressed air jets combined with vacuum suction to remove dust, debris, hair, and particles from the interior and exterior of bottles, jars, and containers. It is ideal for contamination-sensitive industries like pharmaceuticals, food & beverages, cosmetics, and nutraceuticals where water-based cleaning is not suitable.

What are the available models and production capacities?

The machine is available in two main models:

AVCM 4: Up to 50 bottles per minute
AVCM 8: Up to 100 bottles per minute It handles containers from 10 ml to 1000 ml with quick change parts (nozzles and mouth holders).

What are the key features of the Bottle Vacuum Cleaning Machine?

Key features include compact GMP model, positive air pressure and vacuum cleaning, stationary SS nozzles, automatic loading/unloading, individual controls for air and vacuum, variable speed drive, separate dust collection chamber, overload clutch for safety, and optional PLC with HMI.

How does the Bottle Vacuum Cleaning Machine work?

Bottles are fed via infeed turntable or conveyor to the cleaning station. Pneumatic stoppers hold them in place while intermittent motion nozzles descend. Compressed air purges the interior while simultaneous vacuum suction removes loosened particles into a dedicated dust collection chamber. After cleaning, bottles are released and moved to the next process.

What are the main benefits of using a Bottle Vacuum Cleaning Machine?

It provides effective dry cleaning (no moisture residue or microbial growth risk), ensures high hygiene with minimal contamination, offers low operating costs, enables fast changeover and easy maintenance, saves labor through automation, and integrates well into dry product packaging lines while meeting GMP standards.

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