The Automatic Bottle Airjet Cleaning Machine is a specialized piece of industrial equipment designed for efficient, non-contact cleaning of bottles and jars in pharmaceutical, food, beverage, and packaging industries. It uses high-pressure compressed air jets to dislodge dust, particles, and debris from the interior and exterior of containers, combined with a vacuum system to immediately suck away the loosened contaminants. This dry cleaning method ensures hygienic preparation of bottles for filling with non-sterile products like dry syrups, tablets, capsules, powders, or liquids, while meeting Good Manufacturing Practices (GMP) standards.
Automatic Bottle Airjet Cleaning Machine Video
Key Working Principle
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Air Jet and Vacuum Mechanism: Bottles are inverted and held by grippers or holders. High-pressure filtered compressed air is blown into the bottle’s interior through stationary nozzles to dislodge particles, while a simultaneous vacuum suction removes the loosened debris into a dedicated dust collection chamber. This dual-action process ensures thorough, contactless cleaning without water, making it ideal for dry environments.
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Inversion Process: Containers are fed upright via a turntable or unscrambler, then automatically inverted using feed worms, inverters, or a rotary carousel for cleaning. Post-cleaning, they are uprighted and transferred to the next machine (e.g., filling station) via conveyor.
Applications
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Pharmaceuticals: Pre-filling cleaning for dry syrup bottles, vials, and bulk tablet/capsule containers.
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Food & Beverage: Bulk washing of PET/glass bottles or metal cans.
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Other Industries: Paint, chemicals, or any sector requiring dust-free container preparation.
Exclusive Features of Airjet Vacuum Cleaning Machine
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Compact GMP Model.
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Made from AISI 304 and diverter assembly EDPE.
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Positive air pressure and vacuum cleaning.
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Easy operation for setting, change over& cleaning.
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Stationary S.S. nozzles.
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Automatic loading and unloading of container.
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Individual control for air pressure and vacuum cleaning.
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S.S pressure meter
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High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.
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Variable speed with higher output.
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Positive & Negative Air pressure for proper cleaning.
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Easy operation. Stationary nozzles eliminate contamination.
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The stationary nozzles avoid chipping of bottle necks.
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Separate zone for dust collection chamber for easy cleaning after operation.
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Overload clutch is provided to prevent jamming on machine.
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Pressure regulator with pressure switch optionally provided.
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IQ/OQ validation documentation can be provided.
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PLC system with HMI can be offered.
Working Principle of Airjet Cleaning Machine
Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.
Technical Specification of Airjet Bottle Cleaning Machine
| Model | AVCM 4 | AVCM 8 |
| Input Specification | 10ml to 1000ml bottles | 10ml to 1000ml bottles |
| Production Output | Up to 50 bottles/minute | Up to 100 bottles/minute |
| Power Supply | 1 H.P. | 2 H.P. |
| Electrical Supply | 440 volts, 3 phase, 50 hertz. | 440 volts, 3 phase, 50 hertz. |
| Optional Accessories | Air Filter & Regulator
Bottle Inspection Station Bottle Loading Platform |
Air Filter & Regulator Bottle Inspection Station Bottle Loading Platform |
| Change Parts | Nozzles and Mouth holder | Nozzles and Mouth holder |
| Conveyor Height | 875mm to 950mm adjustable | 875mm to 950mm adjustable |
| Overall Dimension | 1500mm (L) x 850mm (W) x 1300mm (H) approx. | 2000mm (L) x 850mm (W) x 1300mm (H) approx. |
| Compressed Air | 100CFM | 100CFM |
| Net Weight | 350 kgs. approx. | 450 kgs. approx. |
| Gross Weight | 500 kgs. approx. | 650 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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