Bottle Jar Airjet Vacuum Cleaning Machine

The Bottle Jar Airjet Vacuum Cleaning Machine (also known as an Automatic Airjet & Vacuum Cleaning Machine) is a specialized industrial equipment designed for efficiently removing dust, particles, and impurities from empty bottles and jars. It is widely used in pharmaceutical, food, cosmetic, dairy, and packaging industries to ensure GMP (Good Manufacturing Practice) compliance. This compact, high-efficiency machine cleans containers like glass, plastic, PET bottles, and jars for non-sterile products such as dry syrups, tablets, capsules, and bulk packaging materials.

Bottle Jar Airjet Vacuum Cleaning Machine Video

Key Features

• Compact and Elegant Design: Built with a stainless steel finish (SS 304 or 316) for durability and hygiene, featuring an overload clutch system to prevent jamming.

• Material Compliance: All contact parts are made from SS 316L or FDA-approved materials, ensuring cGMP standards and corrosion resistance.

• Customizable Configurations: Available in 2-head, 4-head, 6-head, 8-head, or more models, with output speeds up to 150 bottles per minute (depending on configuration).

• User-Friendly Operation: Easy setup, low maintenance, and no external lubrication required. Includes safety features like ionized air nozzles to neutralize static charge.

Working Principle and Process

Bottle Jar Airjet Vacuum Cleaning Machine operates on a combination of positive air pressure (compressed air jets) and negative air pressure (vacuum suction) for thorough cleaning. It works on the principle of back pressure, processing bottles individually in an inverted position to maximize efficiency.

1. Infeed and Inversion: Bottles or jars are fed upright via a turntable, unscrambler, or conveyor belt. A feed worm or separator assembly inverts them automatically.

2. Cleaning Station: Gripping heads (with cup holders) secure the container. Inner nozzles jet high-pressure compressed air into the bottle to dislodge dust and particles, while an outer socket covers the mouth and connects to an exhaust/vacuum system to suck away debris.

3. Dust Collection: Loosened particles are collected in a built-in dust collector box or blower, preventing contamination. Ionized air may be used to neutralize static and enhance particle removal.

4. Outfeed: The cleaned container is returned to an upright position via a synchronized mechanism and exits for further operations (e.g., filling or labeling).

5. Simultaneous Action: Air purging and vacuum suction occur concurrently for optimal results, with stationary nozzles to avoid chipping bottle necks.

Applications

• Pharmaceuticals: Cleaning bottles for dry syrups, tablets, capsules, and bulk drugs.

• Food & Beverages: Suitable for dairy, distilleries, breweries, and food packaging jars.

• Cosmetics: Dust removal from cosmetic bottles and containers.

• General Packaging: Versatile for glass, PET, plastic, and HDPE bottles/jars of various sizes (change parts like in-feed star plates may be needed for different diameters).

Advantages

• Superior Cleaning: Achieves 99% dust removal without water or chemicals, reducing contamination risks.

• Efficiency: High throughput with minimal operator intervention; meets strict regulatory standards.

• Versatility: Handles round-shaped containers of varying sizes; customizable for specific production lines.

Exclusive Features of Airjet Vacuum Cleaning Machine

• Compact GMP Model.

• Made from AISI 304 and diverter assembly EDPE.

• Positive air pressure and vacuum cleaning.

• Easy operation for setting, change over& cleaning.

• Stationary S.S. nozzles.

• Automatic loading and unloading of container.

• Individual control for air pressure and vacuum cleaning.

• S.S pressure meter

• High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.

• Variable speed with higher output.

• Positive & Negative Air pressure for proper cleaning.

• Easy operation. Stationary nozzles eliminate contamination.

• The stationary nozzles avoid chipping of bottle necks.

• Separate zone for dust collection chamber for easy cleaning after operation.

• Overload clutch is provided to prevent jamming on machine.

• Pressure regulator with pressure switch optionally provided.

• IQ/OQ validation documentation can be provided.

• PLC system with HMI can be offered.

Working Principle of Airjet Cleaning Machine

Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.

Technical Specification of Airjet Bottle Cleaning Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.