Automatic Airjet Vacuum Cleaning Machine

Q: What is the production capacity and container range of the machine?

The machine is available in two models: AVCM 4 : Up to 50 bottles/jars per minute AVCM 8 : Up to 100 bottles/jars per minute It handles containers from 10 ml to 1000 ml . Change parts (nozzles and mouth holders) allow quick adaptation to different sizes, with adjustable conveyor height (875–950 mm).

Q: What are the key features and benefits of this machine?

Key features include: Compact GMP model with SS 304 construction and stationary nozzles (prevents neck chipping and contamination) Positive air pressure + vacuum cleaning Easy operation, changeover, and cleaning Overload clutch for jam prevention Separate dust collection chamber Optional PLC/HMI, air filter/regulator, and ionized air Benefits : Dry cleaning (no water/chemicals), high hygiene, reduced rejection rates, low maintenance, energy efficiency, and seamless integration into automated production lines.

Description

Automatic Airjet Vacuum Cleaning Machine is a specialized industrial cleaning device designed to efficiently remove dust, particles, and impurities from the interior of empty containers. Widely used in pharmaceutical, food, beverage, chemical, and laboratory industries, this airjet vacuum bottle cleaning machine is ideal for cleaning glass bottles, plastic (PET) bottles, jars, vials, and ampoules. It ensures thorough internal cleaning for non-sterile products such as dry syrups, tablets, capsules, and bulk packaging materials, helping manufacturers maintain strict GMP (Good Manufacturing Practice) compliance.

With its powerful combination of airjet blowing and vacuum suction, this high-performance industrial container cleaning machine delivers fast, reliable, and contamination-free results. It improves product safety, reduces rejection rates, and supports smooth, high-speed production lines while preserving hygiene and quality standards.

Salient Features of Automatic Airjet Vacuum Cleaning Machine

Compact GMP Model.
Made from AISI 304 and diverter assembly EDPE.
Positive air pressure and vacuum cleaning.
Easy operation for setting, change over& cleaning.
Stationary S.S. nozzles.
Automatic loading and unloading of container.
Individual control for air pressure and vacuum cleaning.
IQ/OQ validation documentation can be provided.
Variable speed with higher output.

Positive & Negative Air pressure for proper cleaning.
High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.
Easy operation. Stationary nozzles eliminate contamination.
The stationary nozzles avoid chipping of bottle necks.
Separate zone for dust collection chamber for easy cleaning after operation.
Overload clutch is provided to prevent jamming on machine.
Pressure regulator with pressure switch optionally provided.
PLC system with HMI can be offered, S.S pressure meter

Working Principle of Automatic Airjet Vacuum Cleaning Machine

Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.

Automatic Airjet Vacuum Cleaning Machine operates on a combination of positive air pressure (compressed air jets) and negative pressure (vacuum suction) to achieve thorough, dry cleaning without water or chemicals:

In-Feed and Inversion: Containers are loaded upright via a conveyor or scrambler, then automatically inverted (using feed worms or star wheels) to position the openings downward.

Cleaning Station: At the cleaning zone, a series of high-pressure air nozzles (typically 4-8 heads) blow compressed air (at 4-6 bar) into the container’s neck and interior, dislodging dust and loose particles. Simultaneously, a vacuum blower (with integrated dust collector) sucks away the disturbed debris through exhaust fans or negative-pressure chambers.

Neutralization (Optional): Ionized air may be applied to eliminate static buildup, enhancing particle removal.

Out-Feed and Reorientation: Cleaned containers are re-uprighted and transferred to an exit conveyor, collection tray, or integrated production line. Proximity sensors and pneumatic stoppers ensure precise timing and no-cleaning if no container is detected.

This process ensures 99%+ particle removal efficiency, making it ideal for high-volume production lines where contamination control is critical.

Technical Specification of Automatic Airjet Vacuum Cleaning Machine

Model	AVCM 4	AVCM 8
Input Specification	10ml to 1000ml bottles	10ml to 1000ml bottles
Production Output	Up to 50 bottles/minute	Up to 100 bottles/minute
Power Supply	1 H.P.	2 H.P.
Electrical Supply	440 volts, 3 phase, 50 hertz.	440 volts, 3 phase, 50 hertz.
Optional Accessories	Air Filter & Regulator Bottle Inspection Station Bottle Loading Platform	Air Filter & Regulator Bottle Inspection Station Bottle Loading Platform
Change Parts	Nozzles and Mouth holder	Nozzles and Mouth holder
Conveyor Height	875mm to 950mm adjustable	875mm to 950mm adjustable
Overall Dimension	1500mm (L) x 850mm (W) x 1300mm (H) approx.	2000mm (L) x 850mm (W) x 1300mm (H) approx.
Compressed Air	100CFM	100CFM
Net Weight	350 kgs. approx.	450 kgs. approx.
Gross Weight	500 kgs. approx.	650 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Benefits of Automatic Airjet Vacuum Cleaning Machine

Hygiene-Focused: Meets GMP/FDA standards with no cross-contamination risk.

Cost-Effective: Dry cleaning reduces water usage and drying time; minimal change parts needed for size adjustments.

Versatile: Handles various shapes/sizes; integrates easily into automated lines.

Safety: Enclosed design minimizes operator exposure to dust; low noise and energy-efficient.

Key Features of Automatic Airjet Vacuum Cleaning Machine

Compact and Efficient Design: Automatic Airjet Vacuum Cleaning Machine features an elegant, stainless steel (SS 304 or SS 316) matt-finish body that is robust, vibration-free, and low-maintenance. It often includes a turntable for vertical container feeding, in-feed screws or star plates for precise alignment, and adjustable height settings to accommodate various container sizes (e.g., diameters from 10-100 mm).

High-Speed Automation: Equipped with PLC (Programmable Logic Controller) technology, AC drives, and sensors for synchronized operation. Output capacities typically range from 30-120 bottles per minute, depending on the model.

User-Friendly Elements: Includes overload clutches to prevent jamming, separate dust collection chambers for easy post-operation cleaning, and optional ionized air nozzles to neutralize static charges on particles.

FAQ for Automatic Airjet Vacuum Cleaning Machine

What is an Automatic Airjet Vacuum Cleaning Machine?

The Automatic Airjet Vacuum Cleaning Machine is a high-performance industrial system designed to remove dust, particles, and contaminants from the interior of empty containers such as glass bottles, PET/plastic bottles, jars, vials, and ampoules. It uses a combination of positive compressed air jets and vacuum suction for thorough, dry cleaning. This makes it ideal for pharmaceutical, nutraceutical, food, beverage, chemical, and cosmetic industries, especially for non-sterile dry products like tablets, capsules, and dry syrups, while ensuring GMP compliance.

How does the Automatic Airjet Vacuum Cleaning Machine work?

Containers are fed via an infeed turntable or conveyor, automatically inverted (mouth down), and moved to the cleaning station. High-pressure air jets (typically 4-6 bar) dislodge particles inside the container while a powerful vacuum simultaneously sucks away the debris into a separate dust collection chamber. The cleaned containers are then re-oriented upright and discharged. Proximity sensors and pneumatic stoppers ensure precise, automated operation with no container detection skipping the cycle.

What is the production capacity and container range of the machine?

The machine is available in two models:

AVCM 4: Up to 50 bottles/jars per minute
AVCM 8: Up to 100 bottles/jars per minute

It handles containers from 10 ml to 1000 ml. Change parts (nozzles and mouth holders) allow quick adaptation to different sizes, with adjustable conveyor height (875–950 mm).

What are the key features and benefits of this machine?

Key features include:

Compact GMP model with SS 304 construction and stationary nozzles (prevents neck chipping and contamination)
Positive air pressure + vacuum cleaning
Easy operation, changeover, and cleaning
Overload clutch for jam prevention
Separate dust collection chamber
Optional PLC/HMI, air filter/regulator, and ionized air

Benefits: Dry cleaning (no water/chemicals), high hygiene, reduced rejection rates, low maintenance, energy efficiency, and seamless integration into automated production lines.

Why should I choose the Automatic Airjet Vacuum Cleaning Machine for my production line?

It delivers contamination-free cleaning with 99%+ particle removal efficiency, helping meet strict regulatory standards (GMP/FDA) without water usage or drying time. The machine is versatile across container types, cost-effective, operator-safe (enclosed dust control), and supports high-speed output. Manufactured by experts like Adinath, it offers reliable performance, easy validation (IQ/OQ documentation), and customization options for various industries.

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