Automatic Ampoule Sticker Labeling Machine

Q: What ampoule sizes and label specifications can the machine handle?

It accommodates ampoules with: Diameter : 10mm to 18mm Height : 50mm to 105mm Label specifications include lengths of 20–50mm, widths of 15–60mm, and roll core diameters of 75–76mm. It also works with other similar cylindrical containers.

Q: Which industries use the Automatic Ampoule Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables, but also serves: Nutraceutical Biotech Herbal/Ayurvedic Cosmetic Chemical industries (for similar containers)

Description

The Automatic Ampoule Sticker Labeling Machine is a state-of-the-art pharmaceutical packaging solution engineered for fast, accurate, and reliable application of self-adhesive labels on small cylindrical containers. Designed specifically for the demands of modern production lines, this advanced ampoule labeling machine handles filled and sealed glass ampoules, vials, eye drop bottles, and similar containers with exceptional precision. It has become an essential piece of equipment in the pharmaceutical, cosmetics, and medical device industries where compliance, speed, and accuracy are non-negotiable.

In today’s highly regulated manufacturing environment, maintaining GMP (Good Manufacturing Practice) standards is critical. The automatic ampoule sticker labeling machine ensures every label — containing vital information such as product name, batch number, manufacturing and expiry dates, dosage strength, and regulatory markings — is applied perfectly every time. By automating the labeling process, manufacturers significantly reduce manual labor, eliminate human errors, minimize downtime, and dramatically increase overall production throughput.

Salient Features of Automatic Ampoule Sticker Labeling Machine

Compact cGMP model.
Secondary Pressing unit.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.

“No Ampoule – No Label” system.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Printing device can be incorporated for printing batch no., mfg. date etc.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of Automatic Ampoule Sticker Labeling Machine

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Infeed: Ampoules are loaded into an infeed hopper or tray, then oriented vertically and fed via a screw or worm mechanism to a rotary star wheel or conveyor.

Label Dispensing: As the ampoule reaches the labeling station, a sensor triggers the release of a pre-cut sticker from a roll. The label is peeled and applied circumferentially or partially using a rubberized pressing roller.

Wrapping and Pressing: A secondary pressing unit ensures wrinkle-free adhesion. The process is synchronized to handle unstable, round-bottom ampoules without tipping.

Outfeed: Labeled ampoules are ejected to an outfeed tray or conveyor for collection, with speed indicators and counters tracking output.

Error Handling: If issues like missing labels or misalignment occur, the machine halts with visual/audible alerts on the HMI.

The machine’s horizontal or vertical rotary design (depending on model) ensures stability for non-standing containers like ampoules, preventing breakage during high-speed operation.

Technical Specification of Automatic Ampoule Sticker Labeling Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Automatic Ampoule Sticker Labeling Machine

High Production Speed & Efficiency

Superior Accuracy & Precision

cGMP Compliance & Hygiene

Ease of Operation & Minimal Downtime

Advanced Safety & Quality Features

Key Features of Automatic Ampoule Sticker Labeling Machine

Construction: Built with high-quality stainless steel (SS 304/316) for durability, corrosion resistance, and easy cleaning. All moving parts are enclosed in safety guards, with exposed mild steel (MS) components powder-coated or nickel-plated for hygiene.

Labeling Mechanism: Utilizes a microprocessor-controlled label dispensing system with user-friendly sensors for detecting labels and containers. Supports partial, full wrap-around, overlap, or semi-circular labeling. An inbuilt automated label length detection system eliminates manual adjustments, reducing downtime during label size changes.

Printing Integration: Optional inkjet or laser printers can be incorporated for real-time printing of batch numbers, expiry dates, barcodes, or Pharma codes directly on labels.

Controls and Automation: Equipped with PLC (Programmable Logic Controller), HMI touch screen, AC variable frequency drive for speed control, and imported sensors/motors. Includes error detection for missing labels, label breaks, or roll ends, with alarms and auto-stop functions.

Safety and Compliance: Features vision systems (optional) for barcode/OCR verification, online product rejection for defects, and low compressed air alarms. Conforms to CE certification and cGMP standards.

Optional Add-ons: Servo/stepper motors for precise control, camera-based inspection, pneumatically operated coding/rejection systems, and wire mesh conveyors for inline integration.

FAQ for Automatic Ampoule Sticker Labeling Machine

What is an Automatic Ampoule Sticker Labeling Machine?

The Automatic Ampoule Sticker Labeling Machine is a high-precision, GMP-compliant system designed to apply self-adhesive labels quickly and accurately on small cylindrical containers such as glass ampoules, vials, eye drop bottles, and similar items. It is widely used in pharmaceutical, cosmetic, and medical device industries to ensure labels with critical information (product name, batch number, expiry date, etc.) are applied perfectly.

What are the available models and their production capacities?

The machine comes in three models to suit different production scales:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute

These options support both medium and high-volume manufacturing needs.

What ampoule sizes and label specifications can the machine handle?

It accommodates ampoules with:

Diameter: 10mm to 18mm
Height: 50mm to 105mm

Label specifications include lengths of 20–50mm, widths of 15–60mm, and roll core diameters of 75–76mm. It also works with other similar cylindrical containers.

How does the Automatic Ampoule Sticker Labeling Machine work?

Ampoules are loaded into an infeed hopper and moved via a feed worm to a starwheel. At the labeling station, a sensor dispenses a self-adhesive label onto each ampoule. A secondary pressing unit with a rubber belt ensures wrinkle-free adhesion. Labeled ampoules are then collected on an outfeed tray. Optional printing devices can add variable data like batch numbers before application.

What are the key features of this machine?

Compact cGMP model with stainless steel construction
“No Ampoule – No Label” system
Inbuilt touch screen HMI and PLC controls
Secondary pressing unit for secure adhesion
Variable AC frequency drive for speed control
Imported sensors and gear motors
Optional missing label sensor, camera vision system, and printing integration

Is the machine suitable for high-speed pharmaceutical production?

Yes. With models reaching up to 600 ampoules per minute, servo motors, precise sensors, and synchronized operations, it is ideal for fast-paced injectable manufacturing lines while maintaining high accuracy and regulatory compliance.

Which industries use the Automatic Ampoule Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables, but also serves:

Nutraceutical
Biotech
Herbal/Ayurvedic
Cosmetic
Chemical industries (for similar containers)

What safety and compliance features does the machine offer?

The machine is built to cGMP and CE standards with high-quality stainless steel (SS 304/316) for hygiene and durability. It includes safety guards, “No Ampoule – No Label” functionality, error detection with alarms, and optional vision systems for barcode/print verification to ensure product quality and traceability.

Can the machine be customized or integrated into existing lines?

Yes. Customization options include hopper or conveyor feeding, voltage adjustments, printing devices (inkjet/laser), vision inspection systems, and servo motors. It can be seamlessly integrated with upstream/downstream equipment like turntables for complete packaging lines.

What are the main advantages of using this labeling machine?

High speed and efficiency with minimal downtime
Superior labeling accuracy to reduce errors and ensure compliance
Gentle handling to minimize product breakage
User-friendly PLC/HMI controls and easy maintenance
Improved traceability and adherence to pharmaceutical regulations

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Automatic Ampoule Sticker Labeling Machine

Description

Salient Features of Automatic Ampoule Sticker Labeling Machine

Working Principle of Automatic Ampoule Sticker Labeling Machine

Technical Specification of Automatic Ampoule Sticker Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Automatic Ampoule Sticker Labeling Machine

High Production Speed & Efficiency

Superior Accuracy & Precision

cGMP Compliance & Hygiene

Ease of Operation & Minimal Downtime

Advanced Safety & Quality Features

Key Features of Automatic Ampoule Sticker Labeling Machine

FAQ for Automatic Ampoule Sticker Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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