Ampoule Sticker Labeling Machine

Description

The Ampoule Sticker Labeling Machine is a highly specialized and efficient piece of industrial equipment designed to meet the demanding needs of the pharmaceutical industry. This advanced machine applies self-adhesive stickers with exceptional accuracy on small glass ampoules, vials, syringes, test tubes, and other cylindrical containers commonly used for injectable medicines, eye drops, vaccines, and liquid formulations.

 

In today’s fast-paced pharmaceutical manufacturing environment, precise product identification is critical. The Ampoule Labeling Machine ensures high-speed application of labels containing essential information such as batch numbers, manufacturing dates, expiration dates, dosage strength, and branding elements. By maintaining strict compliance with GMP (Good Manufacturing Practice) standards, these machines help manufacturers uphold product safety, traceability, and regulatory requirements.

Working Principle of Ampoule Sticker Labeling Machine

 

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

 

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Ampoule Sticker Labeling Machine

Model

AASL-120

AASL-300

AASL-600

Production Rate

Up to 120 Ampoules/Minute

Up to 300 Ampoules/Minute

Up to 600 Ampoules/Minute

Type of Labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Ampoule Diameter

10mm to 18mm

10mm to 18mm

10mm to 18mm

Ampoule Height

50mm to 105mm

50mm to 105mm

50mm to 105mm

Label Length

20mm to 50mm

20mm to 50mm

20mm to 50mm

Label Width

15mm to 60mm

15mm to 60mm

15mm to 60mm

Label Roll Core Diameter

75 to 76mm

75 to 76mm

75 to 76mm

Power Specification

0.5 H.P.

1 H.P.

2 H.P.

Electrical Characteristics

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

Overall Dimension

1150mm (L) x 1100mm (W) x 1100mm (H) approx.

1250mm (L) x 1100mm (W) x 1100mm (H) approx.

1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Ampoule Sticker Labeling Machine

High Speed and Efficiency

Precision and Accuracy

Reduced Breakage and Product Safety

Error Reduction and Quality Control

Regulatory Compliance and Traceability

Key Features of Ampoule Sticker Labeling Machine

  • Construction and Safety: Typically made from high-quality 304/316 stainless steel for corrosion resistance and easy cleaning to prevent contamination. All moving parts are enclosed in safety guards, with exposed mild steel components powder-coated or nickel-plated for durability.

 

  • Control Systems: Equipped with PLC and HMI touchscreens for user-friendly operation, allowing easy adjustments for speed, label length, and product delay. Imported sensors detect label gaps and container presence to prevent errors like missing labels.

 

  • Drive and Speed Control: Features variable AC frequency drives for adjustable speeds with constant torque, often paired with imported gear motors for conveyor and pressing units. Built-in speed indicators and counters monitor performance in real-time.

 

  • Labeling Precision: Achieves high accuracy with servo motor controls for label dispensing and wrapping. Supports full-wrap or partial labeling, with optional secondary pressing units for secure adhesion.

 

  • Feeding and Handling: Includes in-feed trays, screws, or hoppers to load ampoules gently, often with rotary star plates for smooth transfer. Horizontal or vertical orientations are available, with horizontal models preferred for unstable, small-diameter items to enhance stability.

 

  • Optional Add-Ons: Inkjet or laser printers for on-label printing, turntables for seamless integration with upstream/downstream lines, and overcurrent/temperature protection for reliability.

FAQ for Ampoule Sticker Labeling Machine

The machine is available in three models:

  • AASL-120: Up to 120 ampoules per minute
  • AASL-300: Up to 300 ampoules per minute
  • AASL-600: Up to 600 ampoules per minute

These options cater to different production scales, from medium to high-volume pharmaceutical manufacturing.

It supports ampoules with:

  • Diameter: 10mm to 18mm
  • Height: 50mm to 105mm

It is also suitable for other similar cylindrical containers. Label sizes range from 20–50mm in length and 15–60mm in width.

Ampoules are loaded into an infeed hopper and transferred via a feed worm to a starwheel. The starwheel moves them to the labeling station, where each ampoule picks up a self-adhesive label. A secondary pressing unit with a rubber belt ensures secure adhesion. Labeled ampoules are then collected on an outfeed tray. Optional printing units can add variable data (batch no., dates) before application.

  • Compact GMP model with stainless steel construction
  • “No Ampoule – No Label” system
  • Inbuilt touch screen HMI and PLC controls
  • Variable AC frequency drive for speed adjustment
  • Imported sensors and gear motors
  • Optional missing label sensor, camera vision system for print/barcode verification, and printing devices
  • Secondary pressing unit for better label adhesion

Yes. With models reaching up to 600 ampoules per minute and features like servo motors, precise sensors, and synchronized feeding/labeling/pressing, it is ideal for fast-paced injectable manufacturing lines while maintaining accuracy and compliance.

It is primarily used in the pharmaceutical industry for injectables, but also finds applications in:

  • Nutraceuticals
  • Biotech
  • Herbal/Ayurvedic
  • Cosmetics
  • Chemical industries (for similar cylindrical containers)

The machine follows strict GMP standards with high-quality stainless steel (often 304/316) construction for easy cleaning and corrosion resistance. It includes safety guards, “No Ampoule – No Label” functionality to prevent errors, and supports optional vision systems for quality control, ensuring regulatory compliance and product traceability.

Yes. Options include hopper vs. conveyor feeding, printing devices (inkjet, hot foil, etc.), vision inspection systems, and voltage adjustments for different regions. It can be integrated into complete packaging lines with turntables or upstream/downstream equipment.

  • High speed and efficiency with minimal downtime
  • Precision labeling reduces errors and ensures compliance
  • Reduced product breakage through gentle handling
  • User-friendly PLC/HMI controls and easy maintenance
  • Improved traceability and regulatory adherence for pharmaceutical products

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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