High Speed Ampoule Sticker Labeling Machine

Q: What production speeds are available for this machine?

The machine is available in three models: AASL-120 : Up to 120 ampoules per minute AASL-300 : Up to 300 ampoules per minute AASL-600 : Up to 600 ampoules per minute Speeds may vary depending on ampoule and label specifications.

Q: What ampoule sizes and label specifications can it handle?

It supports ampoules with: Diameter : 10mm to 18mm Height : 50mm to 105mm Label specifications include: Length : 20mm to 50mm Width : 15mm to 60mm Self-adhesive sticker labels on rolls with 75–76mm core diameter.

Q: Which industries use the High Speed Ampoule Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables but is also suitable for: Nutraceutical Biotech Herbal/Ayurvedic Cosmetic Chemical industries (for similar small cylindrical containers).

Description

The High-Speed Ampoule Sticker Labeling Machine is a fully automatic, advanced pharmaceutical packaging equipment engineered to deliver fast, accurate, and reliable application of self-adhesive labels on small cylindrical containers. Specifically designed for the demanding requirements of modern pharmaceutical manufacturing, this high speed ampoule labeling machine handles glass ampoules and vials with exceptional precision while minimizing breakage risk and maximizing production efficiency.

In the pharmaceutical industry, where accuracy and speed are critical, the High-Speed Ampoule Sticker Labeling Machine has become an indispensable solution. It is primarily used for labeling pre-filled and sealed ampoules containing injectables, vaccines, antibiotics, analgesics, and other sterile liquid formulations. The machine ensures every label — carrying essential information such as product details, batch numbers, manufacturing and expiry dates, and regulatory markings — is applied flawlessly, helping manufacturers maintain strict compliance with GMP, FDA, and international quality standards.

Salient Features of Automatic Ampoule Sticker Labeling Machine

Compact cGMP model.
Secondary Pressing unit.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.

“No Ampoule – No Label” system.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Printing device can be incorporated for printing batch no., mfg. date etc.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of High Speed Ampoule Sticker Labeling Machine

The containers received from feed worm to star wheel precisely spaced and reach at the label wrap around point at the similar distance. While entering at the labeling point, container sensor start with servo motor and pressing belt press the label smoothly between pad and belt. Label sensor photocell detects the space between two labels and hold them until the next container comes. Meantime of this operation pneumatic printing attachment prints.

Ampoules are loaded into an in-feed tray or hopper, then transferred via feed screw or horizontal conveyor to a star wheel/rotary plate. Labels are dispensed from a roll, peeled at high speed, wrapped around the rotating ampoule, and pressed firmly. Labeled ampoules exit to an out-feed tray or conveyor. The entire process is automated with sensors ensuring no mislabeling.

Technical Specification of High Speed Ampoule Sticker Labeling Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of High Speed Ampoule Sticker Labeling Machine

Exceptional Production Speed and Throughput

High Precision and Accurate Label Placement

cGMP Compliance and Robust Construction

Reduced Downtime and Easy Operation

Cost Efficiency and Lower Operating Expenses

Key Features of High Speed Ampoule Sticker Labeling Machine

High Production Speed: Capable of labeling 200–600 ampoules per minute, making it ideal for large-scale manufacturing. Common speeds include 300/min for standard high-speed models and up to 600/min for super high-speed rotary versions.

Precision and Accuracy: Labeling accuracy of less than ±1mm, ensured by high-resolution sensors, servo motors, and synchronized speed controls. Special systems for transparent labels use advanced sensing to avoid detection errors.

User-Friendly Controls: Equipped with PLC, HMI touchscreen, and single-point speed synchronization for conveyor, dispenser, and pressing units. No manual data input needed for label length changes—automatic detection saves downtime.

Gentle Handling: Horizontal or vertical feeding prevents breakage of fragile glass ampoules. Jerk-free operation and rubber pressing belts ensure smooth label application.

Safety and Durability: Stainless steel (SS 304/316) construction with powder-coated or nickel-plated parts, safety guards, acrylic cabinets, and over-current/temperature protection. GMP-compliant design for cleanroom use.

Flexibility: Minimal or no change parts required for different ampoule sizes. Variable AC frequency drives for speed adjustment. Supports partial/full wrap-around and overlap labeling.

Additional Options: Integrated printing, vision systems for barcode/pharma code inspection, “no ampoule—no label” sensor, and online integration with filling/sealing lines.

FAQ for High Speed Ampoule Sticker Labeling Machine

What is a High Speed Ampoule Sticker Labeling Machine?

The High Speed Ampoule Sticker Labeling Machine is a fully automatic pharmaceutical packaging system designed for fast, precise application of self-adhesive labels on small cylindrical glass ampoules and vials. It is engineered for high-volume production of injectables, vaccines, and sterile liquids while ensuring GMP compliance and minimizing breakage risk.

What production speeds are available for this machine?

The machine is available in three models:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute

Speeds may vary depending on ampoule and label specifications.

What ampoule sizes and label specifications can it handle?

It supports ampoules with:

Diameter: 10mm to 18mm
Height: 50mm to 105mm

Label specifications include:

Length: 20mm to 50mm
Width: 15mm to 60mm
Self-adhesive sticker labels on rolls with 75–76mm core diameter.

How does the High Speed Ampoule Sticker Labeling Machine work?

Ampoules are loaded into a hopper or in-feed tray and transferred via feed screw or conveyor to a star wheel for precise spacing. Labels are dispensed from a roll, peeled, wrapped around the rotating ampoule, and firmly pressed by a secondary pressing belt. Sensors ensure accurate placement, with options for pneumatic printing of batch details. Labeled ampoules are then discharged automatically.

What are the key features of this labeling machine?

Compact cGMP-compliant design with stainless steel construction
“No Ampoule – No Label” system
PLC with touchscreen HMI and variable speed control
Secondary pressing unit for wrinkle-free application
Imported sensors and gear motors
Options for vision inspection, missing label detection, and integrated printing

Which industries use the High Speed Ampoule Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables but is also suitable for:

Nutraceutical
Biotech
Herbal/Ayurvedic
Cosmetic
Chemical industries (for similar small cylindrical containers).

What safety and compliance features does the machine offer?

The machine features robust SS 304/316 construction, safety guards, “No Ampoule – No Label” functionality, and optional camera-based vision systems for print and barcode verification. It is designed to meet cGMP, FDA, and international regulatory standards for sterile pharmaceutical production.

Can the machine be customized or integrated into existing lines?

Yes. It supports customization options such as different in-feed systems (hopper or conveyor), voltage adjustments, integrated printing devices, vision inspection, and seamless integration with upstream filling/sealing machines or downstream packaging lines.

What are the main advantages of using this high-speed machine?

Exceptional throughput for large-scale production
High labeling accuracy (±1mm or better)
Gentle handling to reduce glass breakage
Reduced downtime with user-friendly controls and minimal change parts
Cost efficiency through automation and lower labor requirements
Full compliance and traceability support

Is this machine suitable for high-speed pharmaceutical production?

Yes. With models reaching up to 600 ampoules per minute, servo-driven precision, and durable GMP-compliant design, it is ideal for fast-paced sterile injectable manufacturing while maintaining accuracy, safety, and regulatory compliance.

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High Speed Ampoule Sticker Labeling Machine

Description

Salient Features of Automatic Ampoule Sticker Labeling Machine

Working Principle of High Speed Ampoule Sticker Labeling Machine

Technical Specification of High Speed Ampoule Sticker Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of High Speed Ampoule Sticker Labeling Machine

Exceptional Production Speed and Throughput

High Precision and Accurate Label Placement

cGMP Compliance and Robust Construction

Reduced Downtime and Easy Operation

Cost Efficiency and Lower Operating Expenses

Key Features of High Speed Ampoule Sticker Labeling Machine

FAQ for High Speed Ampoule Sticker Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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