A High Speed Ampoule Labeling Machine is an automated pharmaceutical packaging equipment designed for applying self-adhesive sticker labels onto small cylindrical glass ampoules (typically 1-30ml) at high production rates. These machines are essential in pharma industries for accurate, GMP-compliant labeling with batch codes, expiry dates, and regulatory info, minimizing breakage of fragile ampoules and ensuring precision at speeds far beyond manual methods.
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High Speed Ampoule Labeling Machine Video
Key Features and Specifications
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Labeling Speed: Ranges from 120 to 600+ ampoules per minute (BPM), depending on model and ampoule/label size. Common highs: 300 BPM, 400 BPM, up to 600 BPM super-high-speed models.
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Operation Type: Horizontal or vertical feed; rotary star-wheel for precise transfer; wrap-around labeling with pressing belts for bubble-free application.
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Accuracy: ±0.5-1mm; supports transparent (“no-look”) labels via special sensors.
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Controls: PLC + HMI touchscreen, servo motors, variable frequency drive (VFD) for speed sync, auto label-length detection (no manual input needed).
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Materials: SS304/316 body, aluminum alloys; GMP-compliant.
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Add-ons: Printing (inkjet/hot-foil), vision inspection, rejection system, safety cabinets, online feeding from trays (reduces breakage).
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Ampoule Handling: Infeed hopper/feedworm → star-wheel → labeling → pressing → outfeed tray; horizontal models stabilize small diameters.
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Power: Typically 1-3 kW, adjustable voltage.
Salient Features of Ampoule Sticker Labeling Machine
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Compact cGMP model.
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Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
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Option of adding Missing Label Sensor.
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Option of high end feature such as Camera based Vision System to check printing and barcode.
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Different models having production output range of 120 per minute, 300 per minute and 600 per minute.
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HMI and PLC based controls on operator panel.
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Structure of machine made from high quality Stainless Steel 304 materials.
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Batch Printing device can be attached for printing batch no., mfg. date etc.
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Pressing device for accurate label placement.
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“No Ampoule – No Label” feature incorporated.
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Speed adjustable through Variable A.C. Frequency Drive.
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Speed variation pot inbuilt in control system.
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Counting unit provided to count number of labeled ampoules.
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Imported Sensor for Label & Container.
Process Operation of Automatic Ampoule Labeling Machine
The containers received from feed worm to star wheel precisely spaced and reach at the label wrap around point at the similar distance. While entering at the labeling point, container sensor start with servo motor and pressing belt press the label smoothly between pad and belt. Label sensor photocell detects the space between two labels and hold them until the next container comes. Meantime of this operation pneumatic printing attachment prints.
Technical Specification of Ampoule Labeling Machine
| Model | AASL-120 | AASL-300 | AASL-600 |
| Production Rate | Up to 120 Ampoules/Minute | Up to 300 Ampoules/Minute | Up to 600 Ampoules/Minute |
| Type of Labels | Self-adhesive sticker labels | Self-adhesive sticker labels | Self-adhesive sticker labels |
| Ampoule Diameter | 10mm to 18mm | 10mm to 18mm | 10mm to 18mm |
| Ampoule Height | 50mm to 105mm | 50mm to 105mm | 50mm to 105mm |
| Label Length | 20mm to 50mm | 20mm to 50mm | 20mm to 50mm |
| Label Width | 15mm to 60mm | 15mm to 60mm | 15mm to 60mm |
| Label Roll Core Diameter | 75 to 76mm | 75 to 76mm | 75 to 76mm |
| Power Specification | 0.5 H.P. | 1 H.P. | 2 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase 400/750W Servo Motor with encoder |
230 Volts, Single Phase 400/750W Servo Motor with encoder |
230 Volts, Single Phase 400/750W Servo Motor with encoder |
| Overall Dimension | 1150mm (L) x 1100mm (W) x 1100mm (H) approx. | 1250mm (L) x 1100mm (W) x 1100mm (H) approx. | 1600mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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