Automatic Vial Sticker Labeling Machine

Description

The Ampoule Sticker Labeling Machine, also widely known as an ampoule labeler or vial sticker labeler, is a highly specialized automated packaging equipment designed for accurate and efficient application of self-adhesive sticker labels on small, delicate cylindrical containers. This advanced machine is extensively used across the pharmaceutical, cosmetics, food, and electronics industries, where precision, hygiene, and high-speed operation are essential.

 

Built to handle fragile and unstable round-bottom objects such as glass ampoules, vials, eye drop bottles, syringes, test tubes, and similar containers, the ampoule sticker labeling machine ensures labels are applied perfectly without damaging the product. Its gentle handling mechanisms and advanced sensor technology prevent breakage while maintaining consistent label placement, even at high production speeds.

Working Principle of Automatic Vial Sticker Labeling Machine

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

 

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Automatic Vial Sticker Labeling Machine

Model

AASL-120

AASL-300

AASL-600

Production Rate

Up to 120 Ampoules/Minute

Up to 300 Ampoules/Minute

Up to 600 Ampoules/Minute

Type of Labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Ampoule Diameter

10mm to 18mm

10mm to 18mm

10mm to 18mm

Ampoule Height

50mm to 105mm

50mm to 105mm

50mm to 105mm

Label Length

20mm to 50mm

20mm to 50mm

20mm to 50mm

Label Width

15mm to 60mm

15mm to 60mm

15mm to 60mm

Label Roll Core Diameter

75 to 76mm

75 to 76mm

75 to 76mm

Power Specification

0.5 H.P.

1 H.P.

2 H.P.

Electrical Characteristics

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

Overall Dimension

1150mm (L) x 1100mm (W) x 1100mm (H) approx.

1250mm (L) x 1100mm (W) x 1100mm (H) approx.

1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Automatic Vial Sticker Labeling Machine

Efficiency: High throughput (up to 300+ bpm) with automated length detection to reduce downtime—no manual label data entry needed.

Precision and Safety: Prevents label skips and breakage via gentle handling; accuracy within 1mm.

Versatility: Handles various label sizes and cylindrical shapes; customizable for pharma codes or vision inspection.

Cost-Effective: Reduces labor and errors; integrates with production lines for continuous operation.

User-Friendly: Intuitive HMI with functions like product delay and pre-dispensing for quick adjustments.

Key Features of Automatic Vial Sticker Labeling Machine

The core function is to perform wrap-around labeling on ampoules, which are typically 1-20 ml in capacity and prone to tipping over. Unlike standard vertical labelers, many models use a horizontal conveying system to maintain stability for non-standable items, avoiding conveyor belt jams or damage. Ampoules are fed via a hopper or screw mechanism, positioned accurately, labeled with sensors detecting gaps and absences, and then pressed for adhesion before collection. Optional integrations include inkjet printers for adding manufacturing dates, expiry dates, or barcodes directly on labels.

FAQ for Automatic Vial Sticker Labeling Machine

The machine comes in three models:

  • AASL-120: Up to 120 ampoules per minute
  • AASL-300: Up to 300 ampoules per minute
  • AASL-600: Up to 600 ampoules per minute These cater to different production scales in pharmaceutical manufacturing.

It supports ampoules with diameters of 10mm to 18mm and heights of 50mm to 105mm. Label sizes range from 20–50mm in length and 15–60mm in width, making it suitable for various similar cylindrical containers.

Ampoules are loaded into an infeed hopper and transferred via a feed worm to a starwheel. The starwheel positions them at the labeling station, where each picks up a self-adhesive label. A secondary pressing unit with a rubber belt ensures secure adhesion. Labeled products are collected on an outfeed tray. Optional printing devices can add variable data like batch numbers or dates.

Key features include a compact GMP model with stainless steel construction, “No Ampoule – No Label” system, inbuilt touch screen HMI and PLC controls, variable speed drive, imported sensors and gear motors, secondary pressing unit, and optional missing label sensor, vision systems, and printing devices.

Yes. Models support up to 600 ampoules per minute with servo motors, precise sensors, and synchronized operations, making it ideal for fast-paced injectable manufacturing lines while maintaining accuracy and regulatory compliance.

It is primarily used in the pharmaceutical industry for injectables but also serves nutraceutical, biotech, herbal/Ayurvedic, cosmetic, and chemical industries for labeling similar cylindrical containers.

The machine adheres to GMP standards with high-quality stainless steel construction for easy cleaning. It includes safety features like the “No Ampoule – No Label” system, optional vision inspection for print/barcode verification, and supports regulatory compliance and traceability.

Yes. Customizations include hopper vs. conveyor feeding, printing devices (inkjet, etc.), vision systems, voltage adjustments, and integration with upstream/downstream equipment like turntables for complete packaging lines.

Advantages include high speed and efficiency with minimal downtime, precise labeling (accuracy within 1mm) to reduce errors, gentle handling to prevent breakage, reduced labor costs, user-friendly controls, and improved product traceability for regulatory adherence.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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