Automatic Ampoule Vial Labeling Machine

Q: What ampoule and label sizes can the machine handle?

It supports ampoules with: Diameter : 10mm to 18mm Height : 50mm to 105mm Label specifications include lengths of 20mm to 50mm and widths of 15mm to 60mm. It is also suitable for other similar cylindrical containers.

Q: Which industries use the Automatic Ampoule Vial Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables but also serves: Nutraceutical Biotech Herbal/Ayurvedic Cosmetic Chemical industries (for similar cylindrical containers)

Description

In today’s fast-paced pharmaceutical manufacturing landscape, the Automatic Ampoule Vial Labeling Machine has become an essential piece of high-precision packaging equipment. Designed specifically for the pharma industry, this advanced labeling system delivers accurate, efficient, and consistent application of self-adhesive sticker labels on small, cylindrical glass containers such as ampoules and vials.

Unlike conventional labeling machines that rely on stable, upright containers, automatic ampoule vial labeling machines are engineered to handle unstable or non-standing items that cannot remain upright on standard conveyor belts. This specialized capability makes them indispensable for labeling delicate pharmaceutical products that require gentle handling and exact positioning.

Salient Features of Automatic Ampoule Vial Labeling Machine

Compact GMP model.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Acrylic top cover provided for clear view of washing during running of the machine.
Printing device can be incorporated for printing batch no., mfg. date etc.

Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.
Secondary Pressing unit.
“No Ampoule – No Label” system.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of Automatic Ampoule Vial Labeling Machine

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Product Feeding: Ampoules/vials are loaded via trays, turntables, or in-feed screws into a horizontal/vertical conveyor system for stable transport.

Separation & Alignment: Sensors detect products; screws or star wheels space them evenly while rotating for precise positioning.

Label Dispensing: Labels from a roll are peeled and released via a servo-driven mechanism at synchronized speed.

Application: The container rotates against a wrapping unit or pressing belt/pad to apply the label smoothly.

Inspection & Output: Vision systems verify placement/print; defects are rejected. Labeled items collect in trays or move to downstream packaging.

Technical Specification of Automatic Ampoule Vial Labeling Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Automatic Ampoule Vial Labeling Machine

High Speed and Productivity

Superior Accuracy and Consistency

Labor Cost Savings and Reduced Dependency

Lower Operational and Maintenance Costs

Improved Safety and Handling of Fragile Items

Key Features of Automatic Ampoule Vial Labeling Machine

High-Speed Operation: Capable of labeling 200–500+ units per minute, significantly boosting production efficiency.

Horizontal or Vertical Orientation: Often uses horizontal roller chain conveyors or trays to prevent breakage, with gentle feeding via screws, star plates, or inclined conveyors.

Advanced Controls: PLC & HMI touchscreen for easy operation, one-touch speed synchronization, AC frequency drives for variable speed, and auto label length detection (no manual input needed for label changes).

Precision & Quality Assurance: Servo-driven technology for jerk-free labeling, vision systems/cameras for print inspection, barcode verification, label presence check, and auto-rejection of defects.

Safety & Compliance: Acrylic safety cabinets with interlocks, stainless steel construction (304/316), and options for 21 CFR Part 11-compliant software, serialization, and track-and-trace.

Flexibility: Handles various sizes with minimal change parts, wrap-around/full-circle labeling, optional printers for variable data, and integration with filling/capping lines.

Low Maintenance: No-look label sensing for transparent labels, auto-stop for missing/broken labels, and easy cleaning.

FAQ for Automatic Ampoule Vial Labeling Machine

What is an Automatic Ampoule Vial Labeling Machine?

The Automatic Ampoule Vial Labeling Machine is a high-precision, GMP-compliant system designed for applying self-adhesive sticker labels on small cylindrical containers like glass ampoules, vials, syringes, and test tubes. It is widely used in pharmaceutical manufacturing for injectables, vaccines, eye drops, and liquid formulations, ensuring accurate, high-speed labeling with essential details such as batch numbers, manufacturing/expiry dates, and dosage information.

What are the available models and their production capacities?

The machine is available in three models to suit different production scales:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute

These options support medium to high-volume pharmaceutical production needs.

What ampoule and label sizes can the machine handle?

It supports ampoules with:

Diameter: 10mm to 18mm
Height: 50mm to 105mm

Label specifications include lengths of 20mm to 50mm and widths of 15mm to 60mm. It is also suitable for other similar cylindrical containers.

How does the Automatic Ampoule Vial Labeling Machine work?

Ampoules are loaded into an infeed hopper and transferred via a feed worm to a starwheel for precise alignment. They move to the labeling station where they pick up self-adhesive labels, followed by a secondary pressing unit with a rubber belt for secure adhesion. Labeled products are collected on an outfeed tray. Optional printing devices add variable data like batch numbers before application.

What are the key features of this machine?

Compact GMP model with stainless steel construction
“No Ampoule – No Label” system
Inbuilt touch screen HMI and PLC controls
Variable AC frequency drive for speed adjustment
Imported sensors, gear motors, and secondary pressing unit
Optional: Missing label sensor, camera vision system for print/barcode verification, and printing devices

Is the machine suitable for high-speed pharmaceutical production?

Yes. Models reach up to 600 ampoules per minute with servo motors, precise sensors, and synchronized systems. It maintains high accuracy and compliance in fast-paced injectable manufacturing lines.

Which industries use the Automatic Ampoule Vial Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables but also serves:

Nutraceutical
Biotech
Herbal/Ayurvedic
Cosmetic
Chemical industries (for similar cylindrical containers)

What safety and compliance features does it offer?

The machine adheres to strict GMP standards with high-quality 304/316 stainless steel construction for easy cleaning and corrosion resistance. It includes safety guards, the “No Ampoule – No Label” system, and optional vision systems for quality control and regulatory compliance.

Can the machine be customized or integrated into existing production lines?

Yes. Customization options include hopper vs. conveyor feeding, printing devices (inkjet/hot foil), vision inspection systems, and voltage adjustments. It integrates easily with upstream/downstream equipment using turntables for seamless packaging lines.

What are the main advantages of using an Automatic Ampoule Vial Labeling Machine?

High speed and efficiency with minimal downtime
Precision labeling that reduces errors and ensures compliance
Gentle handling to minimize product breakage
User-friendly PLC/HMI controls and easy maintenance
Enhanced traceability and regulatory adherence for pharmaceutical products

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Automatic Ampoule Vial Labeling Machine

Description

Salient Features of Automatic Ampoule Vial Labeling Machine

Working Principle of Automatic Ampoule Vial Labeling Machine

Technical Specification of Automatic Ampoule Vial Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Automatic Ampoule Vial Labeling Machine

High Speed and Productivity

Superior Accuracy and Consistency

Labor Cost Savings and Reduced Dependency

Lower Operational and Maintenance Costs

Improved Safety and Handling of Fragile Items

Key Features of Automatic Ampoule Vial Labeling Machine

FAQ for Automatic Ampoule Vial Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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