Ampoule Vial Labeling Machine

Q: What sizes of ampoules and labels can the machine handle?

It supports ampoules with: Diameter : 10mm to 18mm Height : 50mm to 105mm Label sizes include lengths of 20mm to 50mm and widths of 15mm to 60mm. It also works well with other similar cylindrical containers made from glass, plastic, or PET.

Q: Which industries use the Ampoule Vial Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables and sterile products, but also serves: Nutraceutical Biotech Herbal/Ayurvedic Cosmetic Food and Chemical industries handling small cylindrical containers.

Description

Ampoule vial labeling machines are advanced automated systems specifically engineered for the pharmaceutical industry to accurately apply self-adhesive labels on small, cylindrical glass containers such as ampoules, vials, cartridges, and other round-bottom or top-heavy products. These high-speed automatic vial labeling machines deliver precise, consistent labeling while fully complying with stringent Good Manufacturing Practices (GMP) standards.

Designed for sterile environments, these compact and ergonomic pharmaceutical labeling machines enhance product traceability, support serialization requirements, and significantly improve patient safety by minimizing labeling errors. Many models integrate intelligent vision inspection systems for real-time quality control, ensuring every label is perfectly placed, aligned, and defect-free.

Ideal for Sterile Vial Packaging (SVP) lines, these machines are widely used in pharmaceuticals, biotech, cosmetics, and healthcare packaging industries. Whether you need reliable ampoule labeling or high-performance vial labeling solutions, investing in a quality automatic labeling machine boosts operational efficiency, reduces downtime, and ensures regulatory compliance.

Salient Features of Ampoule Vial Labeling Machine

Compact GMP model.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Acrylic top cover provided for clear view of washing during running of the machine.
Printing device can be incorporated for printing batch no., mfg. date etc.

Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.
Secondary Pressing unit.
“No Ampoule – No Label” system.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of Ampoule Vial Labeling Machine

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Ampoule Vial Labeling Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Ampoule Vial Labeling Machine

Efficiency: High throughput reduces labor costs and machine downtime; automated detection saves time on label changes.

Accuracy and Quality: Jerk-free operation prevents damage to fragile items; ensures regulatory compliance for safety and traceability.

Versatility: Adjustable for various sizes/shapes without major change parts; supports integration with filling/sealing lines.

Cost-Effective: Maintenance-free design with CE-certified electronics; ideal for medium-to-high-volume production.

Key Features of Ampoule Vial Labeling Machine

High-Speed Operation: Capable of labeling up to 300 units per minute, depending on container diameter and label size, using rotary or horizontal conveying systems for efficiency.

Precision Labeling: Supports full-circle, semi-circle, or wrap-around application of transparent (“no-look”) or opaque labels, with automated sensors for label gap detection and length adjustment to minimize waste.

Container Handling: Designed for delicate, non-stable items; uses positive infeed systems like screw feeders, trays, or horizontal conveyance to prevent breakage, with vertical loading/unloading options for ampoules and vials.

Quality Assurance: Includes label presence checks, printing error detection, vision cameras for defect rejection, and integration with thermal inkjet printers for variable data (e.g., batch codes, expiry dates) and track-and-trace compliance.

Safety and Compliance: Features stainless steel guards, interlocking safety covers, AC variable drives for synchronized speed, and PLC/HMI interfaces for intuitive operation and line clearance.

FAQ for Ampoule Vial Labeling Machine

What is an Ampoule Vial Sticker Labeling Machine?

The Ampoule Vial Sticker Labeling Machine is a specialized automated packaging system designed for high-speed, precise application of self-adhesive sticker labels on small cylindrical containers like glass ampoules, vials, test tubes, and eye drop bottles. It is widely used in pharmaceutical manufacturing to ensure accurate labeling with essential details such as batch numbers, expiry dates, and barcodes while maintaining product integrity.

What models are available and what are their production capacities?

This machine is available in three models tailored to different production scales:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute

These options make it suitable for both medium and high-volume operations.

What sizes of ampoules and labels can the machine handle?

It supports ampoules with:

Diameter: 10mm to 18mm
Height: 50mm to 105mm

Label sizes include lengths of 20mm to 50mm and widths of 15mm to 60mm. It also works well with other similar cylindrical containers made from glass, plastic, or PET.

How does the Ampoule Vial Sticker Labeling Machine work?

Ampoules are loaded into an infeed hopper and transferred via a feed worm to a starwheel for precise alignment. At the labeling station, each ampoule receives a self-adhesive label, which is then secured by a secondary pressing unit with a rubber belt. Labeled products are collected on an outfeed tray. Optional printing devices can add variable data before application.

What are the key features of the Ampoule Vial Sticker Labeling Machine?

Compact GMP model with high-quality stainless steel construction
“No Ampoule – No Label” system for error prevention
Inbuilt PLC with touch screen HMI and variable speed control
Imported sensors, gear motors, and secondary pressing unit
Optional: Missing label sensor, camera vision system, and batch printing
Easy changeover and low maintenance design

Is the Ampoule Vial Sticker Labeling Machine suitable for high-speed production?

Yes. With models delivering up to 600 ampoules per minute and advanced servo/synchronized systems, it is ideal for fast-paced pharmaceutical lines while maintaining high accuracy and regulatory compliance.

Which industries use the Ampoule Vial Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables and sterile products, but also serves:

Nutraceutical
Biotech
Herbal/Ayurvedic
Cosmetic
Food and Chemical industries handling small cylindrical containers.

What safety and compliance features does it offer?

The machine complies with strict GMP standards using SS 304/316 stainless steel for hygiene and durability. It includes safety guards, “No Ampoule – No Label” functionality, and optional vision systems for quality control and traceability.

Can the machine be customized or integrated with other equipment?

Yes. Customization options include hopper or conveyor feeding, voltage adjustments, printing devices, and vision inspection systems. It integrates seamlessly with upstream (filling/capping) and downstream (inspection/packaging) lines using turntables.

What are the main advantages of an Ampoule Vial Sticker Labeling Machine?

High speed with excellent accuracy and minimal downtime
Gentle handling to reduce breakage of fragile items
Significant labor and cost savings
Easy maintenance and user-friendly controls
Enhanced regulatory compliance and product traceability

Countries We Export to

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

GET A QUOTE!

Ampoule Vial Labeling Machine

Description

Salient Features of Ampoule Vial Labeling Machine

Working Principle of Ampoule Vial Labeling Machine

Technical Specification of Ampoule Vial Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Ampoule Vial Labeling Machine

Efficiency: High throughput reduces labor costs and machine downtime; automated detection saves time on label changes.

Accuracy and Quality: Jerk-free operation prevents damage to fragile items; ensures regulatory compliance for safety and traceability.

Versatility: Adjustable for various sizes/shapes without major change parts; supports integration with filling/sealing lines.

Cost-Effective: Maintenance-free design with CE-certified electronics; ideal for medium-to-high-volume production.

Key Features of Ampoule Vial Labeling Machine

FAQ for Ampoule Vial Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

Group Websites

Products

Contact Us