High Speed Ampoule Labeling Machine

Q: What are the available models and their production capacities?

The machine comes in three models: AASL-120 : Up to 120 ampoules per minute AASL-300 : Up to 300 ampoules per minute AASL-600 : Up to 600 ampoules per minute These cater to different production scales, from medium to high-volume manufacturing.

Q: What ampoule sizes can the machine handle?

It supports ampoules with: Diameter : 10mm to 18mm Height : 50mm to 105mm It also works with similar cylindrical containers. Label sizes range from 20–50mm (length) and 15–60mm (width).

Q: Which industries use the High Speed Ampoule Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables, vaccines, and liquid formulations. It is also suitable for: Nutraceuticals Biotech Herbal/Ayurvedic Cosmetics Chemical industries (for similar cylindrical containers)

Description

In the fast-paced pharmaceutical manufacturing industry, efficiency, accuracy, and compliance are non-negotiable. The high speed ampoule labeling machine has become an essential automated solution for modern pharma companies looking to streamline their packaging lines. Designed specifically for applying self-adhesive sticker labels on small cylindrical glass ampoules (ranging from 1ml to 30ml), this advanced equipment delivers unmatched performance, speed, and reliability.

Traditional manual labeling methods are not only time-consuming but also prone to errors and higher breakage rates, especially when handling fragile glass ampoules. A high speed automatic ampoule labeling machine solves these challenges by offering precise, high-throughput labeling at production rates far beyond human capability. These machines ensure every ampoule receives accurate labels containing critical information such as batch codes, manufacturing dates, expiry dates, manufacturing licenses, and other regulatory markings required by global standards like GMP (Good Manufacturing Practices), FDA, and WHO.

Built with premium stainless-steel construction, our high-speed ampoule labeling machines offer superior durability, corrosion resistance, and easy cleaning — making them ideal for sterile pharmaceutical environments. The robust design minimizes downtime and supports continuous 24/7 operation in high-volume production facilities.

Salient Features of High Speed Ampoule Labeling Machine

Compact GMP model.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Acrylic top cover provided for clear view of washing during running of the machine.
Printing device can be incorporated for printing batch no., mfg. date etc.

Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.
Secondary Pressing unit.
“No Ampoule – No Label” system.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of High Speed Ampoule Labeling Machine

The containers received from feed worm to star wheel precisely spaced and reach at the label wrap around point at the similar distance. While entering at the labeling point, container sensor start with servo motor and pressing belt press the label smoothly between pad and belt. Label sensor photocell detects the space between two labels and hold them until the next container comes. Meantime of this operation pneumatic printing attachment prints.

Technical Specification of High Speed Ampoule Labeling Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of High Speed Ampoule Labeling Machine

Improved Productivity: Dramatically increase output while maintaining 100% label accuracy.

Enhanced Compliance: Reduce regulatory risks with precise, verifiable labeling.

Lower Operational Costs: Minimize labor dependency and product wastage due to breakage or mislabeling.

Superior Product Safety: Gentle handling preserves the integrity of sensitive pharmaceutical products.

Scalability: Perfect for small-batch as well as large-scale production runs.

Key Features of High Speed Ampoule Labeling Machine

Labeling Speed: Ranges from 120 to 600+ ampoules per minute (BPM), depending on model and ampoule/label size. Common highs: 300 BPM, 400 BPM, up to 600 BPM super-high-speed models.

Operation Type: Horizontal or vertical feed; rotary star-wheel for precise transfer; wrap-around labeling with pressing belts for bubble-free application.

Accuracy: ±0.5-1mm; supports transparent (“no-look”) labels via special sensors.

Controls: PLC + HMI touchscreen, servo motors, variable frequency drive (VFD) for speed sync, auto label-length detection (no manual input needed).

Materials: SS304/316 body, aluminum alloys; GMP-compliant.

Add-ons: Printing (inkjet/hot-foil), vision inspection, rejection system, safety cabinets, online feeding from trays (reduces breakage).

Ampoule Handling: Infeed hopper/feedworm → star-wheel → labeling → pressing → outfeed tray; horizontal models stabilize small diameters.

Power: Typically 1-3 kW, adjustable voltage.

FAQ for High Speed Ampoule Labeling Machine

What is a High Speed Ampoule Labeling Machine?

The High Speed Ampoule Labeling Machine is a GMP-compliant automatic labeling system designed specifically for applying self-adhesive sticker labels on small cylindrical glass ampoules (typically 1ml to 30ml). It delivers precise, high-throughput labeling with critical information such as batch numbers, manufacturing/expiry dates, and regulatory markings, making it essential for modern pharmaceutical packaging lines.

What are the available models and their production capacities?

The machine comes in three models:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute

These cater to different production scales, from medium to high-volume manufacturing.

What ampoule sizes can the machine handle?

It supports ampoules with:

Diameter: 10mm to 18mm
Height: 50mm to 105mm

It also works with similar cylindrical containers. Label sizes range from 20–50mm (length) and 15–60mm (width).

How does the High Speed Ampoule Labeling Machine work?

Ampoules are fed via a hopper or conveyor to a feed worm and star wheel for precise spacing. At the labeling station, a servo-driven system applies the self-adhesive label, followed by a secondary pressing unit (rubber belt) for secure, bubble-free adhesion. Optional pneumatic printing adds variable data like batch numbers. Labeled ampoules are then discharged to an outfeed tray.

What are the key features of this machine?

Compact GMP model with stainless steel construction
“No Ampoule – No Label” system
Inbuilt PLC + touchscreen HMI
Variable frequency drive for speed control
Imported sensors, gear motors, and servo systems
Secondary pressing unit
Optional: missing label sensor, vision system (print/barcode check), and printing devices
Built-in speed indicator and counter

Is the machine suitable for high-speed pharmaceutical production?

Yes. With models reaching up to 600 ampoules per minute, servo motors, precise sensors, and synchronized operations, it is ideal for fast-paced injectable manufacturing while maintaining high accuracy (±0.5-1mm) and regulatory compliance (GMP, FDA, WHO).

Which industries use the High Speed Ampoule Labeling Machine?

It is primarily used in the pharmaceutical industry for injectables, vaccines, and liquid formulations. It is also suitable for:

Nutraceuticals
Biotech
Herbal/Ayurvedic
Cosmetics
Chemical industries (for similar cylindrical containers)

What safety and compliance features does it offer?

The machine is built with high-quality stainless steel (SS304/SS316) for corrosion resistance and easy cleaning in sterile environments. It includes safety guards, “No Ampoule – No Label” functionality, optional vision inspection systems, and supports full GMP compliance for regulatory traceability.

Can the machine be customized or integrated into existing lines?

Yes. Customization options include hopper vs. conveyor feeding, voltage adjustments, printing devices (inkjet/hot-foil), vision systems, and rejection mechanisms. It integrates easily with upstream/downstream equipment like turntables in complete packaging lines.

What are the main advantages of using this machine?

Dramatically higher productivity with minimal downtime
Superior labeling accuracy and reduced errors/breakage
Lower labor and operational costs
Gentle handling preserves fragile glass ampoules
Enhanced regulatory compliance and traceability
Scalable for small to large production runs

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High Speed Ampoule Labeling Machine

Description

Salient Features of High Speed Ampoule Labeling Machine

Working Principle of High Speed Ampoule Labeling Machine

Technical Specification of High Speed Ampoule Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of High Speed Ampoule Labeling Machine

Improved Productivity: Dramatically increase output while maintaining 100% label accuracy.

Enhanced Compliance: Reduce regulatory risks with precise, verifiable labeling.

Lower Operational Costs: Minimize labor dependency and product wastage due to breakage or mislabeling.

Superior Product Safety: Gentle handling preserves the integrity of sensitive pharmaceutical products.

Scalability: Perfect for small-batch as well as large-scale production runs.

Key Features of High Speed Ampoule Labeling Machine

FAQ for High Speed Ampoule Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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