Ampoule Sticker Labeler Machine

Description

The Ampoule Sticker Labeler Machine is a highly specialized and efficient piece of industrial equipment designed to meet the demanding needs of the pharmaceutical industry. This advanced machine applies self-adhesive stickers with exceptional accuracy on small glass ampoules, vials, syringes, test tubes, and other cylindrical containers commonly used for injectable medicines, eye drops, vaccines, and liquid formulations.

In today’s fast-paced pharmaceutical manufacturing environment, precise product identification is critical. The Ampoule Labeler Machine ensures high-speed application of labels containing essential information such as batch numbers, manufacturing dates, expiration dates, dosage strength, and branding elements. By maintaining strict compliance with GMP (Good Manufacturing Practice) standards, these machines help manufacturers uphold product safety, traceability, and regulatory requirements.

Salient Features of Ampoule Sticker Labeler Machine

Compact GMP model.
Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
Missing Label Sensor can be offered on demand.
Camera based Vision System for Print Check and Barcode Check can be offered on demand.
Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
Acrylic top cover provided for clear view of washing during running of the machine.
Printing device can be incorporated for printing batch no., mfg. date etc.

Inbuilt touch screen HMI and PLC on control panel.
Machine body made from high quality Stainless Steel.
Secondary Pressing unit.
“No Ampoule – No Label” system.
Imported Gear Motor for Conveyor & Pressing unit.
Variable A.C. Frequency Drive for speed adjustments.
In built Speed Indicator & Counter.
Imported Sensor for Label & Container.

Working Principle of Ampoule Sticker Labeler Machine

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Ampoule Sticker Labeler Machine

Model	AASL-120	AASL-300	AASL-600
Production Rate	Up to 120 Ampoules/Minute	Up to 300 Ampoules/Minute	Up to 600 Ampoules/Minute
Type of Labels	Self-adhesive sticker labels	Self-adhesive sticker labels	Self-adhesive sticker labels
Ampoule Diameter	10mm to 18mm	10mm to 18mm	10mm to 18mm
Ampoule Height	50mm to 105mm	50mm to 105mm	50mm to 105mm
Label Length	20mm to 50mm	20mm to 50mm	20mm to 50mm
Label Width	15mm to 60mm	15mm to 60mm	15mm to 60mm
Label Roll Core Diameter	75 to 76mm	75 to 76mm	75 to 76mm
Power Specification	0.5 H.P.	1 H.P.	2 H.P.
Electrical Characteristics	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder	230 Volts, Single Phase 400/750W Servo Motor with encoder
Overall Dimension	1150mm (L) x 1100mm (W) x 1100mm (H) approx.	1250mm (L) x 1100mm (W) x 1100mm (H) approx.	1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Ampoule Sticker Labeler Machine

Efficiency: High throughput (up to 300+ bpm) with automated length detection to reduce downtime—no manual label data entry needed.

Precision and Safety: Prevents label skips and breakage via gentle handling; accuracy within 1mm.

Versatility: Handles various label sizes and cylindrical shapes; customizable for pharma codes or vision inspection.

Cost-Effective: Reduces labor and errors; integrates with production lines for continuous operation.

User-Friendly: Intuitive HMI with functions like product delay and pre-dispensing for quick adjustments.

Key Purpose of Ampoule Sticker Labeler Machine

The core function is to perform wrap-around labeling on ampoules, which are typically 1-20 ml in capacity and prone to tipping over. Unlike standard vertical labelers, many models use a horizontal conveying system to maintain stability for non-standable items, avoiding conveyor belt jams or damage. Ampoules are fed via a hopper or screw mechanism, positioned accurately, labeled with sensors detecting gaps and absences, and then pressed for adhesion before collection. Optional integrations include inkjet printers for adding manufacturing dates, expiry dates, or barcodes directly on labels.

FAQ for Ampoule Sticker Labeler Machine

What is the primary purpose of an Ampoule Sticker Labeler Machine?

The Ampoule Sticker Labeler Machine is designed for high-precision wrap-around labeling of small cylindrical containers such as glass ampoules, vials, syringes, and test tubes. It applies self-adhesive labels with essential information like batch numbers, manufacturing/expiry dates, and dosage details, ensuring compliance with GMP standards in pharmaceutical and related industries.

What production capacities are available for the Ampoule Sticker Labeler Machine?

Three models are offered to suit different scales:

AASL-120: Up to 120 ampoules per minute
AASL-300: Up to 300 ampoules per minute
AASL-600: Up to 600 ampoules per minute These support medium to high-volume injectable manufacturing lines.

What size range of ampoules and labels does the machine support?

It handles ampoules with diameters of 10–18 mm and heights of 50–105 mm. Compatible label dimensions are 20–50 mm in length and 15–60 mm in width, with a label roll core diameter of 75–76 mm, making it versatile for various small cylindrical containers.

How does the Ampoule Sticker Labeler Machine operate?

Ampoules are loaded into an infeed hopper or conveyor, moved via a feed worm to a starwheel, and transferred to the labeling station. Each ampoule picks up a self-adhesive label, which is secured by a secondary pressing unit with a rubber belt. Labeled products are collected on an outfeed tray. Optional printing devices add variable data before application.

What key safety and efficiency features does the machine include?

Notable features include a “No Ampoule – No Label” system to prevent waste or errors, imported sensors, variable AC frequency drive for speed control, inbuilt speed indicator & counter, and optional missing label sensor or camera-based vision systems for print and barcode verification.

Is the Ampoule Sticker Labeler suitable for integration into existing production lines?

Yes. It supports hopper or wire mesh conveyor infeed, can be customized with printing devices, vision inspection, and voltage adjustments. Its compact GMP design and PLC/HMI controls allow seamless integration with upstream/downstream equipment in full packaging lines.

Which industries benefit most from this labeling machine?

It is primarily used in the Pharmaceutical industry for injectables, vaccines, and eye drops, but also serves Nutraceutical, Biotech, Herbal/Ayurvedic, Cosmetic, and Chemical industries for labeling similar cylindrical containers.

What are the main advantages of using an Ampoule Sticker Labeler Machine?

Advantages include high throughput with minimal downtime, ±1 mm labeling accuracy, gentle handling to reduce breakage, reduced labor costs, user-friendly HMI/PLC interface, and enhanced traceability for regulatory compliance.

What power and construction standards does the machine meet?

It features stainless steel construction (for easy cleaning and corrosion resistance), power ratings from 0.5 HP to 2 HP depending on the model, and operates on 230 Volts single phase (with adjustable voltage options). All models comply with GMP standards.

Can the machine print variable data like batch numbers and dates on labels?

Yes. An optional printing device (such as inkjet) can be integrated. Encoders detect label gaps to accurately print batch numbers, manufacturing dates, expiration dates, or barcodes before the labels are applied to the ampoules.