Handwash Oil Shampoo Gel Bottle Filling Machine

Q: What models, capacities, and filling ranges are available?

The machine is available in three main models: AI-BFM 4 : Up to 60 bottles per minute (2 H.P.) AI-BFM 8 : Up to 120 bottles per minute (3 H.P.) AI-BFM 12 : Up to 180 bottles per minute (5 H.P.) It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

Q: What are the key features that ensure efficiency and hygiene?

Key features include: “No Bottle – No Fill” system with pneumatic bottle stopper for precise centering. Diving nozzles for foam-free filling and reciprocating motion to minimize spillage and foaming. Machine structure in SS 304 ; all product contact parts in SS 316 with easy removal for autoclaving, sterilization, or cleaning. Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time. Hygienic design suitable for handwash, oil, shampoo, and gel production.

Q: Which industries use this machine and what are the main benefits?

It is widely used in the Cosmetic, Personal Care, Pharmaceutical, Chemical , and Daily Chemical industries. Main benefits include: Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system. High efficiency — Automation boosts output up to 180 bottles per minute while lowering labor costs. Foam & viscosity control — Diving nozzles effectively handle thick gels, oils, shampoos, and handwash. Hygiene & versatility — SS 316 contact parts, quick changeovers, and suitability for various bottle types and product formulations. Seamless integration into complete production lines.

Description

Handwash, Oil, Shampoo, and Gel Bottle Filling Machine is specialized equipment designed to automate the filling of liquid products such as handwash, hair oil, shampoo, and gel into bottles or containers. These machines are widely used in industries like cosmetics, personal care, pharmaceuticals, and daily chemicals for efficient, precise, and hygienic filling.

- Machines are designed for easy maintenance, with quick-changeover features for switching between bottle sizes or product types.
- Liquid-contact parts are often autoclavable or compatible with CIP (Clean-in-Place) systems for thorough cleaning, ensuring hygiene and preventing cross-contamination.
- Machines can be customized to meet specific production needs, such as filling range, number of filling heads, or integration with capping and labeling systems for a complete production line.
- Suitable for both small-scale operations and high-volume production, with some models offering speeds of 15–100 bottles per minute.

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Salient Features of Handwash Oil Shampoo Gel Bottle Filling Machine

“No Bottle – No Fill” system.
Automatic In-feed and Exit of Bottles.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Minimum Change Over time.

Very High Fill Accuracy.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Handwash Oil Shampoo Gel Bottle Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Handwash Oil Shampoo Gel Bottle Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Bottle Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Bottle Filling Machine

Benefits of Handwash Oil Shampoo Gel Bottle Filling Machine

Efficiency: Automates the filling process, reducing labor costs and increasing production speed compared to manual filling.

Precision: Ensures consistent fill volumes, minimizing product waste and maintaining product quality.

Hygiene: Stainless steel construction and anti-contamination features meet strict industry standards.

Versatility: Handles a wide range of liquid viscosities and container types, making it ideal for diverse product lines.

Cost-Effectiveness: Reduces product waste and labor costs, offering a high return on investment for high-volume production.

Key Features of Handwash Oil Shampoo Gel Bottle Filling Machine

Functionality:
- These machines are engineered to fill bottles with liquids of varying viscosities, from low-viscosity products like handwash and oils to medium-to-high viscosity products like shampoos and gels.
- They operate on principles such as volumetric filling, piston filling, or gravity filling, ensuring accurate dispensing of the product into containers.
- Many models incorporate anti-foaming mechanisms, such as adjustable nozzles that move upward from the bottle’s bottom to the neck during filling to minimize foam formation, which is common with shampoos and handwashes.

Construction:
- Typically constructed with high-quality stainless steel for durability, corrosion resistance, and compliance with hygiene standards in industries like cosmetics and pharmaceuticals.
- Liquid-contact parts are designed for easy cleaning, often using materials like Teflon or POM to prevent contamination and ensure product integrity.

Automation and Control:
- Available in semi-automatic and fully automatic configurations, with fully automatic models featuring PLC systems and touch-screen HMIs for precise control and minimal operator intervention.
- Adjustable settings allow for customization of fill volume, speed, and bottle size, making the machine versatile for different container types and product viscosities.
- Some machines include servo motor control for high-precision filling, especially for viscous products like gels or creams.

Filling Mechanism:
- Volumetric Piston Filling: Ideal for viscous liquids like shampoo and gel, using a piston-cylinder system to dispense precise volumes.
- Gravity Filling: Suitable for free-flowing liquids like oils and handwash, relying on gravity for cost-effective filling.
- Peristaltic Pumps: Used for sanitary filling of sensitive products, with minimal contact parts for easy cleaning.
- Anti-drip and anti-foam features, such as specialized filling nozzles and lifting systems, ensure clean and accurate fills without spillage or waste.

Additional Features:
- No Bottle, No Fill: Sensors ensure the machine only dispenses product when a container is present, reducing waste.
- Conveyor Systems: Integrated conveyors with adjustable speeds streamline bottle movement and improve production efficiency.
- Pneumatic Bottle Stoppers: Ensure precise bottle positioning during filling.
- Safety Features: Emergency stop buttons, safety guards, and compliance with industry standards ensure operator safety.
- Multi-Head Filling: Machines with multiple filling heads increase throughput, with some models capable of filling up to 5,000 bottles per hour.

FAQ for Handwash Oil Shampoo Gel Bottle Filling Machine

What is a Handwash Oil Shampoo Gel Bottle Filling Machine and what is its purpose?

A Handwash Oil Shampoo Gel Bottle Filling Machine is a versatile automatic volumetric filling system designed to efficiently fill viscous and semi-viscous liquids such as handwash, hair oil, shampoo, gels, lotions, and similar personal care or cosmetic products into bottles or containers. It uses piston/syringe-based technology with diving nozzles to handle foaming and viscosity, ensuring precise dosing, minimal waste, foam-free filling, and high hygiene standards. It is ideal for the cosmetic, personal care, pharmaceutical, and daily chemical industries.

What models, capacities, and filling ranges are available?

The machine is available in three main models:

AI-BFM 4: Up to 60 bottles per minute (2 H.P.)
AI-BFM 8: Up to 120 bottles per minute (3 H.P.)
AI-BFM 12: Up to 180 bottles per minute (5 H.P.)

It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

What are the key features that ensure efficiency and hygiene?

Key features include:

“No Bottle – No Fill” system with pneumatic bottle stopper for precise centering.
Diving nozzles for foam-free filling and reciprocating motion to minimize spillage and foaming.
Machine structure in SS 304; all product contact parts in SS 316 with easy removal for autoclaving, sterilization, or cleaning.
Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time.
Hygienic design suitable for handwash, oil, shampoo, and gel production.

How does the Handwash Oil Shampoo Gel Bottle Filling Machine work?

Bottles are fed onto the infeed turntable and transferred to the SS conveyor belt. A pneumatic stopper centers each bottle under the filling nozzles. The diving nozzles descend into the bottle, move upward slowly during filling to reduce foaming, and deliver the precise volume via the adjustable dosing block (hexagonal bolt for quick changes). Filled bottles then proceed to the outfeed conveyor for capping and labeling.

Which industries use this machine and what are the main benefits?

It is widely used in the Cosmetic, Personal Care, Pharmaceutical, Chemical, and Daily Chemical industries. Main benefits include:

Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system.
High efficiency — Automation boosts output up to 180 bottles per minute while lowering labor costs.
Foam & viscosity control — Diving nozzles effectively handle thick gels, oils, shampoos, and handwash.
Hygiene & versatility — SS 316 contact parts, quick changeovers, and suitability for various bottle types and product formulations.
Seamless integration into complete production lines.

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