R&D Ampoule Washing Machine

The machine supports 1ml to 20ml ampoules and 2ml to 100ml vials. It offers flexibility for different sizes with quick changeovers, making it suitable for R&D and frequent product switches.

The model (AAVW 340P) can achieve an output of up to 100 ampoules/vials per minute, depending on the needle plate configuration and operator efficiency. It is designed for small-batch processing rather than high-speed commercial lines.

Ampoules are manually loaded into trays. The trays lower onto centering pins, and washing needles deliver sequential high-pressure jets of filtered water (purified/WFI) and compressed air for internal and external cleaning. Air jets then dry the ampoules, after which trays are manually unloaded. The process is PLC-controlled with automatic cycle completion.

• Compact GMP-compliant design with SS 316 contact parts.
• PLC/HMI touch screen control with solenoid valves and timers.
• Acrylic top cover for visibility and safety interlock (auto-stop on lift, resume on close).
• 5 or 10 micron replaceable filters.
• Positive pressurized jets for efficient cleaning with minimal media usage.
• IQ/OQ documentation support.

Yes. It features separate washing circuits, filtered media, and high-efficiency cleaning to remove particulates, residues, and microbial contaminants. All contact parts use FDA-approved materials (SS 316, Polycarbonate, HDPE, PP), supporting sterile conditions before filling and sealing.

It is widely used in:

• Pharmaceutical Industry
• Biotech Industry
• Nutraceutical Industry
• Herbal/Ayurvedic Industry
• Cosmetic Industry
• Chemical Industry

for cleaning containers used in injectable and sterile liquid production.

• Small footprint ideal for R&D labs.
• High cleaning efficiency and reduced contamination risk.
• Flexibility for small batches and size changes.
• Easy operation (even by semi-skilled operators).
• Low power consumption (0.25 H.P.) and compliance with regulatory standards.

It uses a PLC/HMI-based touch screen for automatic washing cycles. Maintenance is simple: filters are replaceable, the machine disassembles easily for cleaning, and the safety cover provides clear visibility during operation.

Yes. Options include voltage adjustments for local power requirements, different needle plates, additional 21 CFR Part 11 compliance features, and customized washing sequences. IQ/OQ documentation is available, and the manufacturer offers tailored solutions for specific needs.