R&D Capsule Filler

Q: What are the technical specifications of the machine?

Model : CFM 300 Output : Up to 6,000 capsules/hour Holes : 300 (25 x 12) Loading Trays : 3 nos. Dimensions : Approx. 405mm (L) x 300mm (W) x 455mm (H) Net Weight : ~43 kg (Gross ~50 kg).

Description

The R&D Capsule Filler, sometimes referred to as a lab-scale or benchtop capsule filling machine, is a specialized tool designed to accurately and efficiently fill empty hard-shell capsules. These machines are capable of handling a broad range of materials, such as powders, pellets, granules, liquids, tablets, and combinations of different substances, all of which can be placed into a single capsule.

These devices are frequently used in research and development laboratories, clinical trial settings, small-scale manufacturing units, pharmacies, and pilot production facilities.

They are essential in the pharmaceutical, nutraceutical, herbal, and dietary supplement industries. They allow scientists, product developers, and manufacturers to quickly and cost-effectively evaluate new product formulations prior to moving on to large-scale production.

Salient Features of R&D Capsule Filler

Compact Model.
Option of Stainless Steel 304 and 316 materials constructions.
Universal design hence easy to operate and easily service available.
Powder tray provided for spillage free filling of powder.
Interchangeability to different capsule size format parts.

Machine suitable for hard gelatin capsules, veg capsules and HPMC capsules.
Power with different bulk density can be filled easy through multiple press option.
Option of Manual Capsule Loader as well as Auto Capsule Loader for loading empty capsules onto loading tray.
Tablet Filling Attachment can be offered optionally to fill tablets into capsules.
IQ/OQ documentation can be provided.

Working Principle of R&D Capsule Filler

Adinath is one of the leading 300 holes capsule filling machine manufacturer in India. We are giving here below step-by-step process guide of Capsule Filling Machine:

Place empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned to the right.
Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
Place powder tray on filler keeps powder from spilling.
Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
Turn handle to compress powder: this allows you to fill more powder in each capsule.
Raise tamper & spread extra powder from shelf into capsules ensures uniform fill weights.
Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
Push down long handle and remove tray of completed capsules.
Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of R&D Capsule Filler

Model	CFM 300
Production Output	Up to 6000 Capsules/hour
Capsule Combinations	Size 00, 0, 1, 2, 3, 4 and 5 (through different machines & parts)
Sequence of holes	25 x 12 = 300
No. of Loading Trays	Three nos.
Overall Dimension	405mm X 300mm X 455mm approx.
Net Weight	43 Kgs. approx.
Gross Weight	50 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of R&D Lab Machine

Ampoule Filling Machine R&D Lab Model

Double Cone Blender R&D Lab Model

Octagonal Blender R&D Lab Model

V Cone Blender R&D Lab Model

Rapid Mixer Granulator R&D Lab Model

Fluid Bed Dryer R&D Lab Model

Tablet Press Machine R&D Lab Model

Vibro Sifter R&D Lab Model

Applications of R&D Lab Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of R&D Capsule Filler

Accelerated Development Timelines and Reduced Costs

Flexibility for Challenging Formulations and Small Batches

High Precision and Accuracy

Scalability and Process Transfer

Compact Design and Ease of Use

Key Features of R&D Capsule Filler

Modular Design: Easily adaptable for multiple filling methods (e.g., tamping for powders, dosator for low-fill weights, or feeders for pellets/liquids).

Output Capacity: Typically 1,000–3,000 capsules per hour, suitable for small runs.

Capsule Compatibility: Handles sizes 000 to 5, including gelatin, HPMC, vegetarian, and halal types.

Safety & Compliance: Often includes containment for high-potency API, touch-screen controls, and batch reporting via USB.

Applications: Formulation development, stability testing, clinical samples, or custom compounding (e.g., for medical cannabis or Ayurvedic products).

FAQ for R&D Capsule Filler

What is an R&D Capsule Filler?

The R&D Capsule Filler (also known as a lab-scale or benchtop capsule filling machine) is a compact, manual or semi-manual device designed for accurately filling empty hard-shell capsules with powders, pellets, granules, liquids, tablets, or combinations. It is ideal for research labs, formulation development, clinical trials, and small-scale or pilot production.

What is the production capacity of the R&D Capsule Filler?

The standard CFM 300 model offers up to 6,000 capsules per hour. It features 300 holes (25 x 12 arrangement) and is perfect for small batches in R&D settings where speed and precision are needed without large-scale equipment.

Which capsule sizes can the machine handle?

It supports hard gelatin, vegetarian (HPMC), and other capsules in sizes 00, 0, 1, 2, 3, 4, and 5 through interchangeable format parts. This makes it highly versatile for different product requirements.

What materials can be filled using this machine?

It can fill a wide range of materials including powders, pellets, granules, liquids, mini-tablets, and combinations of these into a single capsule. This flexibility is especially useful for complex formulations in pharmaceutical and nutraceutical R&D.

What are the key salient features of the R&D Capsule Filler?

Compact design for lab use
Stainless Steel 304/316 construction options
Easy operation and maintenance
Powder tray to prevent spillage
Interchangeable parts for different capsule sizes
Suitable for hard gelatin, veg, and HPMC capsules.

How does the R&D Capsule Filler work?

The process involves loading capsules into trays, filling bodies with powder (with optional tamping for higher fill weights), spreading and leveling powder, and then locking the caps onto the bodies in one step. Filled capsules are easily ejected from the tray. Detailed step-by-step instructions are typically provided with the machine.

In which industries is the R&D Capsule Filler commonly used?

It is widely used in:

Pharmaceutical
Nutraceutical
Herbal/Ayurvedic
Biotech
Cosmetic
Chemical industries. It is particularly valuable for formulation development and pilot batches.

What are the main advantages of using an R&D Capsule Filler?

Accelerated development timelines and reduced costs
Flexibility for small batches and challenging formulations
High precision with minimal material waste
Easy scale-up to production machines
Compact footprint and user-friendly operation.

What are the technical specifications of the machine?

Model: CFM 300
Output: Up to 6,000 capsules/hour
Holes: 300 (25 x 12)
Loading Trays: 3 nos.
Dimensions: Approx. 405mm (L) x 300mm (W) x 455mm (H)
Net Weight: ~43 kg (Gross ~50 kg).

Can the machine be customized, and what support is available?

Yes. Power voltage can be adjusted for different regions, and customization is offered as per specific customer needs. Adinath provides IQ/OQ documentation, easy spare parts availability, and a full range of complementary R&D lab machines (e.g., tablet presses, blenders, granulators). Contact them for a quick quote.

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