Stainless Steel 316 Sigma Mixer

Description

A Stainless Steel 316 Sigma Mixer, also known as a sigma blade mixer, Z-blade kneader, or double-arm kneader, is a heavy-duty industrial mixing machine specifically designed for processing high-viscosity, sticky, dough-like, and paste-like materials. Its premium SS 316 construction makes it the preferred choice for industries requiring superior corrosion resistance, hygiene, and durability.

 

Stainless Steel 316 offers excellent resistance to corrosion, acids, alkalis, and harsh chemicals compared to regular SS 304. This makes the SS 316 Sigma Blade Mixer ideal for applications involving aggressive ingredients, food products, pharmaceuticals, and specialty chemicals. 

Working Principle of Stainless Steel 316 Sigma Mixer

  • Agitator Dynamics & Material Conveyance

Dual counter-rotating ‘Z’-profile (Sigma) paddles spin synchronously at precise differential velocities, generating a tangential wiping action that continuously shifts and transports the batch across the vessel length.

 

  • Discharge & Extraction Options

Processed batches can be unloaded through three versatile pathways: tilting the entire mixing trough, releasing bottom-mounted drain valves, or driving the mass out via a parallel side-mounted extrusion screw.

 

  • Bulk Blending & Agglomerate Breakdown

The compounding cycle merges macro-displacement, stretching, folding, splitting, and re-mixing. Simultaneously, intense mechanical shear and tearing forces generated between the rotating elements and interior housing walls effectively reduce solid particle size.

 

  • Thermal Phase Transition

Once the preset batch sterilization duration finishes, the heating circuit automatically cuts off, the pneumatic exhaust flap opens, and the cooling sequence initiates.

 

  • Tangential Blade Configuration

In this layout, agitators spin inside the trough while meeting tangentially—typically with the leading paddle operating at a faster 3:2 speed ratio relative to the rear. This high-torque configuration is optimized for dense, heavy media such as rubber polymers, adhesives, pigment pastes, and dyes.

 

  • Overlapping Blade Configuration

The agitators intersect directly above the central ridge, requiring exact synchronization so both spin at identical speeds. This accelerates cross-transfer between compartments, making it ideal for fluid or creeping substances like cosmetic creams, pharmaceutical ointments, clay coatings, and carbon pastes while exerting lower shear and kneading forces.

Technical Specification of Stainless Steel 316 Sigma Mixer

Model

Capacity – Liters

Motor (H.P.)

Working Capacity approx.

Gross Capacity approx.

General

Heavy Duty

ASM – 50

50 Liters

80 Liters

5 H.P.

7.5 H.P.

ASM – 75

75 Liters

110 Liters

7.5 H.P.

10 H.P.

ASM – 100

100 Liters

150 Liters

10 H.P.

15 H.P.

ASM – 150

150 Liters

200 Liters

15 H.P.

20 H.P.

ASM – 200

200 Liters

300 Liters

20 H.P.

25 H.P.

ASM – 400

400 Liters

550 Liters

30 H.P.

40 H.P.

ASM – 500

500 Liters

750 Liters

40 H.P.

50 H.P.

ASM – 750

750 Liters

1150 Liters

50 H.P.

60 H.P.

ASM – 1000

1000 Liters

1500 Liters

60 H.P.

70 H.P.

ASM – 1500

1500 Liters

2100 Liters

75 H.P.

80 H.P.

ASM – 2000

2000 Liters

2600 Liters

80 H.P.

90 H.P.

ASM – 3000

3000 Liters

3800 Liters

100 H.P.

120 H.P.

 

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sigma Mixer

Applications of Sigma Mixer

Optional Features/Accessories of Stainless Steel 316 Sigma Mixer

Liquid Spray System

Vacuum System

Screw System

Blades Cooling Arrangement

Automatic Valve Discharge System

Key Features of Stiff Pastes and Adhesives Mixer

  • Design: It features a W-shaped or U-shaped trough with two counter-rotating sigma (Σ or Z)-shaped blades that rotate in opposite directions (often at different speeds) to create intensive shearing, kneading, folding, compressing, and stretching actions for thorough, homogeneous mixing.

 

  • Material: Constructed from 316-grade stainless steel (SS316 or SS316L) for parts in contact with the product. This austenitic stainless steel offers superior corrosion resistance (especially to chlorides and acids), durability, and ease of cleaning compared to SS304, making it ideal for hygienic, chemical-resistant, or pharmaceutical applications.

 

  • Options: Often includes jackets for heating/cooling, vacuum/pressure capabilities, hydraulic tilting or screw extrusion discharge, and variable speed controls.

FAQ for Stainless Steel 316 Sigma Mixer

It is built for high-viscosity, sticky, dough-like, and paste-like materials such as stiff pastes, adhesives, rubber compounds, dyes, pigments, creams, ointments, and similar formulations that standard mixers cannot handle effectively.

The tangential design uses two counter-rotating sigma-shaped (Z-type) blades that meet tangentially, with the front blade typically rotating faster (often in a 3:2 ratio). This creates intensive kneading, folding, shearing, stretching, and recombining actions, ensuring uniform mixing with minimal dead zones, especially for higher-viscosity materials.

Models range from ASM-50 (approx. 50 L working / 80 L gross capacity; 5 HP general or 7.5 HP heavy duty) up to ASM-3000 (approx. 3000 L working / 3800 L gross capacity; 100 HP general or 120 HP heavy duty). Voltage can be customized to local power requirements.

Discharge options include manual hand-wheel operation, hydraulic (automatic) systems, tilting the container, bottom valves, or an extrusion screw system. These ensure efficient removal of ultra-viscous materials with minimal residue.

Yes. A jacket for heating or cooling can be fitted, complete with mineral wool insulation and cladding. Optional blade cooling arrangements are also available to manage temperature-sensitive pastes and adhesives.

PTFE shaft sealing is provided for food-grade compatibility. Stainless steel surfaces can be polished to a matt or mirror finish as required, and the minimum gap between the trough and blades helps prevent product sticking, supporting clean and hygienic operation.

It is widely used in the pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, cosmetic, and chemical industries for high-viscosity pastes, adhesives, sealants, dyes, pigments, and related products.

Available options include a liquid spray system, vacuum system (for degassing), screw system for continuous discharge, blades cooling arrangement, and automatic valve discharge system. These improve process control, hygiene, and handling of extremely thick materials.

Tangential blades (meeting tangentially with differential speeds) deliver strong kneading and shearing for higher-viscosity materials such as adhesives and rubber compounds. Overlapping blades rotate at the same speed, offer faster material interchange with lower shear, and are better suited to lighter viscosities like creams, ointments, or carbon pastes.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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