4 CFT Ethylene Oxide Sterilizer

Description

In modern healthcare, pharmaceutical manufacturing, and laboratory settings, sterilizing heat- and moisture-sensitive instruments demands precision and safety. A 4 cubic feet EO sterilizer (also known as a 4 CFT ethylene oxide sterilizer) offers an excellent compact solution. This advanced low-temperature gas sterilization system effectively eliminates microorganisms from delicate items that cannot tolerate steam autoclaves or high-heat methods.

 

The “4 CFT” designation indicates a chamber capacity of approximately 4 cubic feet (113 liters). This makes the unit a versatile tabletop or benchtop model ideal for small to medium-scale operations. Clinics, dental practices, veterinary facilities, research laboratories, outpatient centers, and medical device manufacturers commonly rely on these compact 4 cubic feet EO sterilizers for daily processing needs.

 

Ethylene oxide (EO) gas is a highly effective sterilant known for its superior penetration capabilities. It diffuses through packaging materials and complex device geometries to reach microorganisms, destroying them by alkylating proteins and nucleic acids. This process ensures thorough sterilization of catheters, endoscopes, cardiac implants, surgical meshes, electronic components, plastic tubing, and textiles without causing thermal damage.

Salient Features of 4 CFT Ethylene Oxide Sterilizer

Working Principle of 4 CFT Ethylene Oxide Sterilizer

Core Technical Advantages

 

  • Gentle Low-Temperature Processing: Functioning as a low-heat and dry sterilization cycle (maintaining an optimal working threshold around 50°C), this method protects heat-vulnerable materials that would otherwise degrade or warp inside conventional high-pressure steam autoclaves.

 

  • Deep Molecular Penetration: The gaseous sterilizing agent provides exceptional diffusion capabilities, effectively permeating complex lumens, tight hinges, multi-channel tubing, and intricate medical assemblies.

 

  • Extended Asset Lifespan: By utilizing a non-abrasive, chemical-based microbial destruction pathway rather than thermal shock, the system preserves the structural integrity and sharp cutting edges of delicate surgical implements, reducing premature wear.

 

  • Maximized Reusability of High-Value Devices: Safely processes costly medical consumables and precision instruments—including intraocular lenses (IOLs), cardiac catheters, vascular stents, fiber-optic scopes, and specialty surgical toolsets—rendering them repeatedly safe for clinical deployment.

 

Available Machine Variants

 

  • Semi-Automatic EtO Sterilizers: Engineered for straightforward, operator-controlled execution, utilizing robust analog push-buttons and dedicated electromechanical switches mounted directly onto the central control fascia.

 

  • Fully Automatic EtO Sterilizers: Powered by advanced programmable logic controllers (PLC) paired with an intuitive touchscreen Human-Machine Interface (HMI) for seamless, hands-free recipe execution, automated phase tracking, and precise parameter governance.

Technical Specification of 4 CFT Ethylene Oxide Sterilizer

Model

AETOS – 2.6

AETOS – 4.5

AETOS – 8

Working Capacity in Cu. Ft.

2.6

4.5

8

Working Volume

70 Liters

125 Liters

200 Liters

Chamber Size

12” (W) x 12” (H) x 32”

 

12” (W) x 12” (H) x 54” (D) OR

15” (W) x 15” (H) x 36” (D)

20” (W) x 18” (H) x 38” (D) OR

16” (W) x 16” (H) x 54” (D)

Sterilant Gas

40 grams cartridge

100 grams cartridge

170 grams cartridge

Sterilization Cycle

Warm & Cold Cycles are possible.

Warm & Cold Cycles are possible.

Warm & Cold Cycles are possible.

Aeration

In-built aeration facility provided.

In-built aeration facility provided.

In-built aeration facility provided.

Utility

Compressed Air (100 psig)

Compressed Air (100 psig)

Compressed Air (100 psig)

Power Supply

1 K.W.

2 K.W.

2.5 K.W.

Power Voltage

220 volts, Single Phase, 50 Hertz

220 volts, Single Phase, 50 Hertz

220 volts, Single Phase, 50 Hertz

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sterilization Equipment

Applications of Sterilization Equipment

Process Overview of 4 CFT Ethylene Oxide Sterilizer

Items are warmed and humidified to enhance EO efficacy.

Pure EO (or EO-HCFC mixture) is injected into the sealed chamber.

Gas permeates the load for microbial kill.

EO is removed via vacuum.

Residual gas is desorbed in a controlled environment.

Key Features of 4 CFT Ethylene Oxide Sterilizer

  • Chamber Capacity: Approximately 4 cubic feet (about 113 liters), suitable for small to medium loads, such as a single endoscope or batches of smaller instruments.

 

  • Technology: Employs EO-Flexible Chamber Technology (in advanced models like the EOGas 4 PLUS), which optimizes gas distribution for efficient penetration into long lumens and hard-to-reach areas without requiring deep vacuum or steam injection.

 

  • Cycle Time: Typically 3.5 hours for a full cycle, including preconditioning, gas exposure, evacuation, and aeration. Aeration (degassing) may add 8–12 hours at 50–60°C to remove EO residuals.

 

  • Operational Parameters:
    • Gas concentration: 450–1200 mg/L.
    • Temperature: 37–63°C (low-temperature process to protect sensitive materials).
    • Relative humidity: 40–80% (facilitates EO penetration).
    • Exposure time: 1–6 hours, adjustable based on load.

 

  • EO Usage: Highly efficient, using a microdose of just 17.6 grams per cycle—up to 90% less than competitors—reducing environmental and safety risks.

 

  • Safety and Compliance: FDA-cleared, with integrated abators (e.g., catalytic converters) that remove >99% of EO from exhaust, converting it to harmless compounds. It includes fail-safe systems for handling the flammable and potentially carcinogenic EO gas.

 

  • Dimensions and Design: Tabletop or compact footprint for clinics, hospitals, or labs; no external tanks needed in some models using unit-dose cartridges.

FAQ for 4 CFT Ethylene Oxide Sterilizer

EO gas sterilization operates at a gentle temperature around 50°C without steam or high heat. This protects delicate materials from thermal distortion or moisture damage while providing superior penetration into complex geometries, lumens, packaging, and multi-channel devices that cannot withstand conventional steam autoclaves.

It effectively sterilizes disposable syringes, infusion sets, surgical kits, catheters, urinary drainage bags, endoscopes, cardiac implants, surgical meshes, electronic components, plastic tubing, textiles, intraocular lenses, vascular stents, and similar heat-sensitive products. It is also suitable for certain agricultural commodities such as spices, dried nuts, cereals, and herbal ingredients.

The AETOS–4.5 model offers a working capacity of 4.5 cubic feet (125 liters), chamber dimensions such as 12″ (W) × 12″ (H) × 54″ (D) or 15″ (W) × 15″ (H) × 36″ (D), uses a 100-gram sterilant gas cartridge, supports warm and cold cycles, includes built-in aeration, requires compressed air at 100 psig, and operates on approximately 2 kW power at 220 V single-phase 50 Hz (adjustable).

The process involves vacuum air removal, conditioning (humidification and heating), EO gas exposure that alkylates microbial proteins and nucleic acids, and subsequent aeration/purge to remove residual gas. The gaseous sterilant diffuses thoroughly through packaging and complex device structures to achieve the required sterility assurance level.

All internal contact surfaces and critical pathways are made from high-grade AISI 304 or 316 stainless steel for corrosion resistance and chemical inertness. The system includes pneumatically actuated ball valves, robust automated controls, and is engineered for safe handling of EO gas in operator-assisted environments.

A standard cycle is optimized for efficient gas exposure and evacuation, typically completing within an approximate 8-hour timeframe. Built-in aeration is provided to effectively remove EO residuals after sterilization.

Yes. Semi-automatic models use analog push-buttons and electromechanical switches for operator-controlled operation. Fully automatic models feature PLC controls with an intuitive touchscreen HMI for hands-free recipe execution, automated phase tracking, and precise parameter management.

It is widely applied in the pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, cosmetic, and chemical industries, as well as in healthcare settings requiring reliable terminal sterilization of heat-sensitive consumables and devices.

Full IQ, OQ, and DQ validation protocols and documentation packages are available upon request to meet strict regulatory audit requirements. The design supports achievement of targeted sterility assurance levels while preserving the integrity of delicate polymers and devices.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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