Vial Bottle Sticker Labeling Machine

Q: What are the available models and their production speeds?

The machine is available in three models: AVSL 80 : Up to 60 labels per minute AVSL 150 : Up to 120 labels per minute AVSL 250 : Up to 200 labels per minute Actual speeds depend on vial size, label characteristics, and production setup.

Q: What vial sizes and label specifications can the machine handle?

It supports vials from 2ml to 250ml (container diameters 22mm to 105mm). Label specifications include: Height: 8mm to 90mm (up to 200mm in some setups) Minimum length: 12mm Roll diameter: Max 400mm, core 75/76mm It handles paper, transparent, BOPP, and holographic labels with quick changeover.

Q: Which industries use the Vial Bottle Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry but also serves: Nutraceutical Herbal/Ayurvedic Biotech Cosmetic Chemical industries (for round containers).

Description

The Vial Bottle Sticker Labeling Machine is a highly specialized, automated packaging equipment designed to apply self-adhesive labels with exceptional accuracy and speed on small cylindrical containers. Ideal for glass vials, plastic vials, ampoules, eye drop bottles, diagnostic bottles, and similar round objects, this advanced vial labeling machine has become indispensable in modern manufacturing lines across the pharmaceutical, cosmetic, and diagnostic industries.

In an era where product traceability, regulatory compliance, and brand presentation are paramount, the automatic vial bottle sticker labeling machine delivers consistent, wrinkle-free, and perfectly aligned labels every time. Whether labeling 2ml, 5ml, 10ml, or 20ml vials, these machines ensure critical information — including batch numbers, manufacturing dates, expiry dates, product strength, and regulatory markings — is clearly visible and securely applied.

Salient Features of Vial Bottle Sticker Labeling Machine

High Production Speed up to 200 containers per minute.
Command in LCD display allow to choose Automatic & Manual operation.
Microprocessor Control unit with LCD Display.
Finished product can be discharge automatically on packing table or cartooning machine.
Full Pharmaceutical security package system.
Any kind of printing device can be accommodated with machine.
Imported Gear Motor & Gear Box for Conveyor and Pressing unit.
Accurate label placement.

S.S. 304 Constructions, Variable A.C. Frequency Drive for speed adjustment.
In built Speed Indicator & Counter.
Stepper Motor with Controller.
Imported Sensor for Label & Container.
Secondary Pressing unit.
Hot transfer printing on labels.
Programmable MMI Unit.
Verification of label & printing presence.

Working Principle of Vial Bottle Sticker Labeling Machine

Machine conveyor receives container from in-feed turntable, it separated by the feeding roller assembly to maintain the pre determined space between the two containers according to the label length and container diameter. Label is placed on the container immediately when it sensed by the container sensor, it ensures instant adhesive of label’s edge. Then it passes through the pressing unit resulting in precise registration and crease-free application. It can handle container diameter range from 22 mm to 105 mm and label height from 10 mm to 200 mm, change over can be done within few minutes, label height from bottom can be also adjustable for different kind of containers.

Feeding: Vials are loaded via tray, turntable, or in-feed screw/conveyor. A roller spacing device or star plate separates them evenly.

Detection: Product sensors detect the vial; label gap sensors identify the next label on the roll.

Dispensing: Microprocessor-controlled dispenser peels and releases the label.

Application: The vial rotates (via wrapping unit or pressing belt) as the label wraps around it. A rubber pressing belt and stationary pad ensure bubble-free adhesion.

Output: Labeled vials move to collection tray or next station. Optional camera rejects defects.

Technical Specification of Vial Bottle Sticker Labeling Machine

Model	AVSL 80	AVSL 150	AVSL 250
Vial Sizes	2ml to 250ml	2ml to 250ml	2ml to 250ml
Speed	Up to 60 Labels per minute depending on container and label characteristics	Up to 120 Labels per minute depending on container and label characteristics	Up to 200 Labels per minute depending on container and label characteristics
Label Height	8mm to 90mm	8mm to 90mm	8mm to 90mm
Label Length	12mm min.	12mm min.	12mm min.
Label Roll Dia.	400mm	400mm	400mm
Label Roll Core Dia.	75 / 76mm	75 / 76mm	75 / 76mm
Gap Between two Labels	3mm approx.	3mm approx.	3mm approx.
Power Load	1 H. P.	1.5 H. P.	3 H. P.
Power Voltage	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)
Product Feeding Belt height	850mm to 950mm adjustable	850mm to 950mm adjustable	850mm to 950mm adjustable
Machine footprint	1500mm(L) X 1200mm(W) X 1100mm (H) approx.	2000mm(L) X 1350mm(W) X 1100mm (H) approx.	2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Vial Bottle Sticker Labeling Machine

Accurate and Precise Label Placement

User-Friendly Operation

GMP-Compliant & Hygienic Design

Reduced Labor & Downtime

Energy Efficient & Low Maintenance

Key Features of Vial Bottle Sticker Labeling Machine

Labeling Types: Full wrap-around, partial wrap, or single-side labeling. Supports opaque, transparent (“no-look”), and BOPP labels.

Speed: Typically 150–300 vials per minute (up to 500+ in high-end rotary models), depending on vial diameter (usually 10–50 mm) and label size.

Accuracy: ±0.5–1 mm, with options for vision inspection to check print quality, barcodes, or reject faulty vials.

Controls: PLC + HMI touchscreen, auto label length detection (no manual input needed), synchronized speed control, and sensors (fiber optic for label gaps).

Additional Options: Batch coding/printer integration, safety cabinets (acrylic/toughened glass), rejection systems, and in-feed/out-feed trays or turntables for seamless integration with filling/capping lines.

Variants: Vertical, horizontal, linear, or rotary.

FAQ for Vial Bottle Sticker Labeling Machine

What is a Vial Bottle Sticker Labeling Machine?

The Vial Bottle Sticker Labeling Machine is a high-precision, automated system designed to apply self-adhesive labels accurately and quickly on small cylindrical containers such as glass or plastic vials, ampoules, eye drop bottles, and diagnostic bottles. It is widely used in pharmaceutical, cosmetic, and diagnostic industries to ensure regulatory compliance, traceability, and professional product presentation.

What are the available models and their production speeds?

The machine is available in three models:

AVSL 80: Up to 60 labels per minute
AVSL 150: Up to 120 labels per minute
AVSL 250: Up to 200 labels per minute

Actual speeds depend on vial size, label characteristics, and production setup.

What vial sizes and label specifications can the machine handle?

It supports vials from 2ml to 250ml (container diameters 22mm to 105mm). Label specifications include:

Height: 8mm to 90mm (up to 200mm in some setups)
Minimum length: 12mm
Roll diameter: Max 400mm, core 75/76mm

It handles paper, transparent, BOPP, and holographic labels with quick changeover.

How does the Vial Bottle Sticker Labeling Machine work?

Containers are fed via conveyor or turntable and spaced evenly by rollers. Sensors detect each vial and the next label; the label is dispensed and applied as the vial rotates. A secondary pressing unit ensures wrinkle-free, precise adhesion. Labeled products discharge automatically, with a “No Product – No Label” safety feature.

What are the key features of this machine?

High accuracy (±0.5–1 mm label placement)
Microprocessor/PLC + HMI touchscreen controls
Imported sensors, stepper/servo motors, and gear motors
Variable speed control with in-built counter
SS 304 construction for GMP compliance
Secondary pressing unit, optional printing, vision inspection, and rejection systems
Easy integration with filling and packaging lines.

Which industries use the Vial Bottle Sticker Labeling Machine?

It is primarily used in the pharmaceutical industry but also serves:

Nutraceutical
Herbal/Ayurvedic
Biotech
Cosmetic
Chemical industries (for round containers).

What safety and compliance features does the machine offer?

The machine is cGMP-compliant with SS 304/316 construction, safety guards, missing label detection, auto-stop on errors, and optional vision systems for barcode/print verification. It includes full pharmaceutical security packaging features for quality and traceability.

Can the machine be customized or integrated into existing lines?

Yes. Customizations include different feeding systems (turntable, hopper, screw), voltage adjustments, printer integration, safety enclosures, and vision/rejection systems. It integrates seamlessly with upstream filling/capping machines and downstream cartooning/packing equipment.

What are the main advantages of using this automatic labeling machine?

High speed with minimal downtime
Superior accuracy reducing errors and rejections
Reduced labor costs and easy size changeover
Versatility for various container and label types
Improved compliance, traceability, and production efficiency.

Is the machine suitable for high-speed pharmaceutical production?

Yes. Models reach up to 200 containers per minute with precise sensor-driven automation and robust GMP-compliant construction, making it ideal for fast-paced injectable and small-volume liquid manufacturing while meeting strict regulatory standards.

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Vial Bottle Sticker Labeling Machine

Description

Salient Features of Vial Bottle Sticker Labeling Machine

Working Principle of Vial Bottle Sticker Labeling Machine

Technical Specification of Vial Bottle Sticker Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Vial Bottle Sticker Labeling Machine

Accurate and Precise Label Placement

User-Friendly Operation

GMP-Compliant & Hygienic Design

Reduced Labor & Downtime

Energy Efficient & Low Maintenance

Key Features of Vial Bottle Sticker Labeling Machine

FAQ for Vial Bottle Sticker Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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