Vial Labeler Machine

Q: What are the different models available and their labeling speeds?

Three primary models are offered: AVSL 80 : Up to 60 labels per minute AVSL 150 : Up to 120 labels per minute AVSL 250 : Up to 200 labels per minute Actual speed varies based on vial and label characteristics.

Description

A vial labeler machine (also known as a vial labeling machine or vial sticker labeler) is a specialized automatic labeling system designed to apply pressure-sensitive self-adhesive labels accurately and efficiently onto small cylindrical glass or plastic vials. These high-speed vial labeling machines are widely used in the pharmaceutical industry for labeling vaccines, injectables, serums, diagnostic reagents, and other sterile products. They are equally essential in cosmetics, nutraceuticals, biotechnology, and diagnostic labs.

Built for compliance with strict regulatory requirements, modern vial labeler machines deliver precise, wrinkle-free, and tamper-evident labeling while supporting serialization, track-and-trace, and GS1 standards. This ensures product safety, traceability, and high-throughput production with minimal downtime. Whether you’re looking for a semi-automatic or fully automatic vial labeling solution, these machines help manufacturers meet quality standards while boosting efficiency and accuracy.

Salient Features of Vial Labeler Machine

Compact model with cGMP compliance.
Suitable for 2ml to 250ml vial sizes.
Apt for Normal Paper Labels, Transparent Plastic Labels as well as BOPP Labels.
Optional Printing Device attachment facility.
Option of adding Missing Label Sensor.
Option of high-end feature such as Camera based Vision System to check printing and barcode.
No Label Data Input/retrievals require for any Label Size.
HMI based Touch Screen control panel.

Different label size working without extra change parts set.
Speed variation pot inbuilt in control system.
Synchronized speed of Label Dispensing, Product Feeding and Pressing Device.
User Friendly Label Placing Adjustments, Easy to clean and less maintenance system.
Online Inkjet and Contact Coding System can be attached.
Suitable for Partial, Full Wrap Around and Overlap Labeling.
Variable AC Frequency Drive for speed adjustment.
Machine cover made from high quality Stainless Steel 304.

Working Principle of Vial Labeler Machine

Vial labeling machines uses for sticking labels on filled and sealed glass vials. Best part of machine is that it can function independently as well as part of a continuous filling line. Machine not only increases production output but also reduces rejections and errors. Equipment designed by keeping optimum safety aspect in mind. Label roll to be fitted onto label roll holder of the machine and waste paper to be fixed onto waste paper holder. Label sensor sense container and dispense one label at a time. During movement of container at conveyor, container picks up one label at a time. Further there is pressing assembly fitted which have spounge belt. Container rotates and move onto conveyor. During this movement label get wrapped automatically. Duly labeled containers get collected onto collection tray for further operations.

Technical Specification of Vial Labeler Machine

Model	AVSL 80	AVSL 150	AVSL 250
Vial Sizes	2ml to 250ml	2ml to 250ml	2ml to 250ml
Speed	Up to 60 Labels per minute depending on container and label characteristics	Up to 120 Labels per minute depending on container and label characteristics	Up to 200 Labels per minute depending on container and label characteristics
Label Height	8mm to 90mm	8mm to 90mm	8mm to 90mm
Label Length	12mm min.	12mm min.	12mm min.
Label Roll Dia.	400mm	400mm	400mm
Label Roll Core Dia.	75 / 76mm	75 / 76mm	75 / 76mm
Gap Between two Labels	3mm approx.	3mm approx.	3mm approx.
Power Load	1 H. P.	1.5 H. P.	3 H. P.
Power Voltage	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)
Product Feeding Belt height	850mm to 950mm adjustable	850mm to 950mm adjustable	850mm to 950mm adjustable
Machine footprint	1500mm(L) X 1200mm(W) X 1100mm (H) approx.	2000mm(L) X 1350mm(W) X 1100mm (H) approx.	2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Vial Labeler Machine

High Speed and Productivity

Superior Accuracy and Consistency

Reduced Labor Costs and Dependency

Lower Error Rates and Product Rejection

Regulatory Compliance and Traceability

Key Features of Vial Labeler Machine

Wrap-around labeling: Most common for vials; labels wrap fully or partially around the cylinder, often with fill-level scales or hanger clips for infusion bottles.

Horizontal vs. Vertical: Horizontal models use roller chains; vertical ones handle upright conveyance.

Speed: From 200–400+ vials per minute, with options up to 36,000/hour in high-end systems.

Advanced options: Vision inspection, rejection of defects, thermal transfer printing, booklet/hanger labels, and integration with filling/capping lines.

FAQ for Vial Labeler Machine

What is a Vial Labeler Machine and what products is it used for?

A Vial Labeler Machine (also called a vial sticker labeling machine) is an automatic system designed to apply pressure-sensitive self-adhesive labels accurately onto small cylindrical glass or plastic vials. It is widely used in the pharmaceutical industry for labeling vaccines, injectables, serums, and diagnostic reagents, as well as in cosmetics, nutraceuticals, biotechnology, and diagnostic labs.

What vial sizes and label types does the machine support?

The machine handles vial sizes from 2ml to 250ml. It works with normal paper labels, transparent plastic labels, and BOPP labels. Label specifications typically include heights of 8mm to 90mm, a minimum length of 12mm, and support for partial, full wrap-around, or overlap labeling.

What are the different models available and their labeling speeds?

Three primary models are offered:

AVSL 80: Up to 60 labels per minute
AVSL 150: Up to 120 labels per minute
AVSL 250: Up to 200 labels per minute

Actual speed varies based on vial and label characteristics.

How does the Vial Labeler Machine operate?

Vials move along a conveyor. A label sensor detects each vial and dispenses a self-adhesive label. The vial picks up the label, and a pressing assembly with a sponge belt rotates it to wrap the label securely. Labeled vials are collected on an output tray. The machine can run standalone or integrate into a continuous filling line.

What control and adjustment features does the machine include?

It features an HMI-based touchscreen control panel, variable AC frequency drive for speed adjustment, synchronized speeds for label dispensing, product feeding, and pressing, and user-friendly label placement adjustments. Different label sizes can be handled without extra change parts, and no label data input is required.

What optional features and customizations are available?v

Options include a printing device (inkjet or contact coding), missing label sensor, camera-based vision system for print and barcode verification, and voltage adjustments to match local power requirements. It supports easy integration with other packaging equipment.

In which industries is the Vial Labeler Machine commonly used?

It is suitable for the Pharmaceutical, Nutraceutical, Herbal/Ayurvedic, Biotech, Cosmetic, and Chemical industries, making it ideal for labeling sterile injectables, vaccines, eye drops, and similar products.

What are the main advantages of using an automatic Vial Labeler Machine?

Key benefits include high speed and productivity, superior accuracy and consistency, reduced labor costs, lower error rates and product rejections, improved regulatory compliance and traceability, easy cleaning, and low maintenance.

Does the machine comply with regulatory and safety standards?

Yes. It is built with cGMP compliance, high-quality Stainless Steel 304 construction, synchronized controls, and safety features. Optional vision systems further support quality assurance in regulated pharmaceutical environments.

Is the Vial Labeler Machine suitable for high-volume production lines?

Yes. With models reaching up to 200 vials per minute, advanced PLC/HMI controls, and integration options, it is well-suited for medium to high-volume manufacturing. It minimizes downtime while supporting serialization, track-and-trace, and GS1 standards.

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Vial Labeler Machine

Description

Salient Features of Vial Labeler Machine

Working Principle of Vial Labeler Machine

Technical Specification of Vial Labeler Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Vial Labeler Machine

High Speed and Productivity

Superior Accuracy and Consistency

Reduced Labor Costs and Dependency

Lower Error Rates and Product Rejection

Regulatory Compliance and Traceability

Key Features of Vial Labeler Machine

FAQ for Vial Labeler Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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