Vial Labeling Machine

Q: What types of labels are compatible with the Vial Labeling Machine?

The machine is designed to apply Normal Paper Labels, Transparent Plastic Labels, and BOPP Labels while ensuring accurate and consistent label placement.

Q: What labeling applications does the Vial Labeling Machine support?

The machine is suitable for Partial Wrap Around, Full Wrap Around, and Overlap Labeling . It can also support wrap-around labeling for filled and sealed glass vials.

Q: Which industries use the Vial Labeling Machine?

The Vial Labeling Machine is widely used in the Pharmaceutical, Nutraceutical, Herbal, Ayurvedic, Biotech, Cosmetic, and Chemical industries for efficient and accurate vial labeling applications.

Q: What are the available models and production speeds of the Vial Labeling Machine?

The machine is available in AVSL 80, AVSL 150, and AVSL 250 models with production capacities of up to 60, 120, and 200 labels per minute , depending on the container and label characteristics.

Description

A Vial Labeling Machine, also known as a Vial Labeler or Vial Sticker Labeling Machine, is an advanced automatic labeling system designed to apply self-adhesive (pressure-sensitive) labels accurately and consistently on small cylindrical glass or plastic vials. These machines are widely used in the pharmaceutical, biotechnology, cosmetics, diagnostic, and healthcare industries for labeling vaccine vials, injectable vials, serum bottles, laboratory samples, and other liquid-filled containers. An automatic vial labeling machine ensures high-speed, precise label placement, improves production efficiency, reduces manual errors, and supports regulatory compliance with GMP and FDA labeling standards. With reliable performance and contamination-free operation, vial labeling machines are an essential solution for modern pharmaceutical and packaging production lines.

Salient Features of Vial Labeling Machine

Compact model with cGMP compliance.
Suitable for 2ml to 250ml vial sizes.
Apt for Normal Paper Labels, Transparent Plastic Labels as well as BOPP Labels.
Optional Printing Device attachment facility.
Option of adding Missing Label Sensor.
Option of high-end feature such as Camera based Vision System to check printing and barcode.
No Label Data Input/retrievals require for any Label Size.
HMI based Touch Screen control panel.

Different label size working without extra change parts set.
Speed variation pot inbuilt in control system.
Synchronized speed of Label Dispensing, Product Feeding and Pressing Device.
User Friendly Label Placing Adjustments, Easy to clean and less maintenance system.
Online Inkjet and Contact Coding System can be attached.
Suitable for Partial, Full Wrap Around and Overlap Labeling.
Variable AC Frequency Drive for speed adjustment.
Machine cover made from high quality Stainless Steel 304.

Working Principle of Vial Labeling Machine

Vial labeling machines uses for sticking labels on filled and sealed glass vials. Best part of machine is that it can function independently as well as part of a continuous filling line. Machine not only increases production output but also reduces rejections and errors. Equipment designed by keeping optimum safety aspect in mind. Label roll to be fitted onto label roll holder of the machine and waste paper to be fixed onto waste paper holder. Label sensor sense container and dispense one label at a time. During movement of container at conveyor, container picks up one label at a time. Further there is pressing assembly fitted which have spounge belt. Container rotates and move onto conveyor. During this movement label get wrapped automatically. Duly labeled containers get collected onto collection tray for further operations.

Technical Specification of Vial Labeling Machine

Model	AVSL 80	AVSL 150	AVSL 250
Vial Sizes	2ml to 250ml	2ml to 250ml	2ml to 250ml
Speed	Up to 60 Labels per minute depending on container and label characteristics	Up to 120 Labels per minute depending on container and label characteristics	Up to 200 Labels per minute depending on container and label characteristics
Label Height	8mm to 90mm	8mm to 90mm	8mm to 90mm
Label Length	12mm min.	12mm min.	12mm min.
Label Roll Dia.	400mm	400mm	400mm
Label Roll Core Dia.	75 / 76mm	75 / 76mm	75 / 76mm
Gap Between two Labels	3mm approx.	3mm approx.	3mm approx.
Power Load	1 H. P.	1.5 H. P.	3 H. P.
Power Voltage	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)
Product Feeding Belt height	850mm to 950mm adjustable	850mm to 950mm adjustable	850mm to 950mm adjustable
Machine footprint	1500mm(L) X 1200mm(W) X 1100mm (H) approx.	2000mm(L) X 1350mm(W) X 1100mm (H) approx.	2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Vial Labeling Machine

Increased Productivity: Labels hundreds or thousands of vials per hour.

Consistent Quality: Ensures every vial has a uniform appearance.

Reduced Labor Costs: Automates the labeling process, requiring fewer operators.

Supports Regulatory Compliance: Helps meet pharmaceutical and healthcare labeling standards.

Lower Product Waste: Reduces labeling errors that lead to rejected or reworked products.

Key Features of Vial Labeling Machine

Labeling Types: Primarily wrap-around (full or partial), but can support front/back, overlap, or special labels like hanger labels, booklet labels, or documentation labels with perforations.

Speed: Ranges from 200–400+ vials per minute, depending on vial size and configuration.

Vial Handling: Supports small diameters (e.g., 3ml–50ml vials), horizontal or vertical orientation, and unstable containers via roller chains, turntables, or custom stabilizers.

Advanced Controls: Microprocessor/PLC-based with touch-screen HMI, automatic label length detection, single-point speed synchronization, and sensors for missing labels or products.

Integration Options: Inline printing, vision systems for inspection/OCR, rejection of faulty vials, and connectivity to filling/capping lines or track-and-trace systems.

Safety & Compliance: Stainless steel construction (GMP-compliant), toughened glass/acrylic enclosures, no-look label sensors for transparent films, and low-air/alarm shutdowns.

Configurations: Linear, rotary, horizontal, or vertical models; optional turntables for feeding/collection.

FAQ for Vial Labeling Machine

What is a Vial Labeling Machine?

A Vial Labeling Machine, also known as a Vial Labeler or Vial Sticker Labeling Machine, is an automatic labeling system designed to apply self-adhesive (pressure-sensitive) labels accurately on small cylindrical glass or plastic vials. It is widely used for labeling vaccine vials, injectable vials, serum bottles, laboratory samples, and other liquid-filled containers.

What vial sizes can be labeled using the Vial Labeling Machine?

The Vial Labeling Machine is suitable for labeling vials ranging from 2ml to 250ml, making it suitable for a wide variety of pharmaceutical and healthcare packaging applications.

What types of labels are compatible with the Vial Labeling Machine?

The machine is designed to apply Normal Paper Labels, Transparent Plastic Labels, and BOPP Labels while ensuring accurate and consistent label placement.

What labeling applications does the Vial Labeling Machine support?

The machine is suitable for Partial Wrap Around, Full Wrap Around, and Overlap Labeling. It can also support wrap-around labeling for filled and sealed glass vials.

How does the Vial Labeling Machine work?

The label roll is mounted on the label roll holder, and the label sensor detects each vial to dispense one label at a time. As the vial moves along the conveyor, it passes through a pressing assembly with a sponge belt, allowing the vial to rotate so the label wraps around automatically before the labeled vial is collected for further operations.

What are the main features of the Vial Labeling Machine?

The machine features an HMI-based touch screen control panel, Variable AC Frequency Drive for speed adjustment, synchronized label dispensing and product feeding, user-friendly label placement adjustments, Stainless Steel 304 construction, and an easy-to-clean, low-maintenance design.

What optional features are available with the Vial Labeling Machine?

Optional features include a Printing Device attachment, Missing Label Sensor, Camera-based Vision System for checking printing and barcodes, and an Online Inkjet or Contact Coding System.

Which industries use the Vial Labeling Machine?

The Vial Labeling Machine is widely used in the Pharmaceutical, Nutraceutical, Herbal, Ayurvedic, Biotech, Cosmetic, and Chemical industries for efficient and accurate vial labeling applications.

What are the available models and production speeds of the Vial Labeling Machine?

The machine is available in AVSL 80, AVSL 150, and AVSL 250 models with production capacities of up to 60, 120, and 200 labels per minute, depending on the container and label characteristics.

What are the advantages of using a Vial Labeling Machine?

The Vial Labeling Machine increases productivity, delivers consistent label quality, reduces labor costs, supports pharmaceutical and healthcare labeling standards, and minimizes product waste by reducing labeling errors.

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Vial Labeling Machine

Description

Salient Features of Vial Labeling Machine

Working Principle of Vial Labeling Machine

Technical Specification of Vial Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Vial Labeling Machine

Increased Productivity: Labels hundreds or thousands of vials per hour.

Consistent Quality: Ensures every vial has a uniform appearance.

Reduced Labor Costs: Automates the labeling process, requiring fewer operators.

Supports Regulatory Compliance: Helps meet pharmaceutical and healthcare labeling standards.

Lower Product Waste: Reduces labeling errors that lead to rejected or reworked products.

Key Features of Vial Labeling Machine

FAQ for Vial Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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