Vial Sticker Labeling Machine

Q: What are the available models and their speeds?

Three main models are offered: AVSL 80 : Up to 60 labels per minute AVSL 150 : Up to 120 labels per minute AVSL 250 : Up to 200 labels per minute Actual speed depends on vial and label characteristics.

Q: What are the key features of this machine?

Compact, cGMP-compliant design with Stainless Steel 304 construction HMI-based touchscreen control panel No label data input required for different sizes Synchronized label dispensing, product feeding, and pressing Variable speed control via AC frequency drive Options for printing devices, missing label sensor, and camera-based vision system for barcode/print verification Supports wrap-around, partial, and overlap labeling

Description

The Vial Sticker Labeling Machine, also commonly known as a vial labeler or ampoule sticker labeling machine, is a highly advanced automated industrial solution designed for precise and efficient application of self-adhesive labels on small cylindrical containers. These machines are essential equipment in modern manufacturing lines, particularly for labeling glass vials, plastic vials, ampoules, test tubes, syringes, and similar containers with high accuracy and speed.

In today’s competitive pharmaceutical, cosmetics, diagnostic, and healthcare packaging sectors, a reliable vial labeling machine plays a critical role in ensuring product identification, regulatory compliance, and brand presentation. The machine supports various labeling formats including wrap-around labeling, partial wrap, and full wrap applications, making it extremely versatile for different container sizes and label designs.

Salient Features of Vial Sticker Labeling Machine

Compact model with cGMP compliance.
Suitable for 2ml to 250ml vial sizes.
Apt for Normal Paper Labels, Transparent Plastic Labels as well as BOPP Labels.
Optional Printing Device attachment facility.
Option of adding Missing Label Sensor.
Option of high-end feature such as Camera based Vision System to check printing and barcode.
No Label Data Input/retrievals require for any Label Size.
HMI based Touch Screen control panel.

Different label size working without extra change parts set.
Speed variation pot inbuilt in control system.
Synchronized speed of Label Dispensing, Product Feeding and Pressing Device.
User Friendly Label Placing Adjustments, Easy to clean and less maintenance system.
Online Inkjet and Contact Coding System can be attached.
Suitable for Partial, Full Wrap Around and Overlap Labeling.
Variable AC Frequency Drive for speed adjustment.
Machine cover made from high quality Stainless Steel 304.

Working Principle of Vial Sticker Labeling Machine

Vial labeling machines uses for sticking labels on filled and sealed glass vials. Best part of machine is that it can function independently as well as part of a continuous filling line. Machine not only increases production output but also reduces rejections and errors. Equipment designed by keeping optimum safety aspect in mind. Label roll to be fitted onto label roll holder of the machine and waste paper to be fixed onto waste paper holder. Label sensor sense container and dispense one label at a time. During movement of container at conveyor, container picks up one label at a time. Further there is pressing assembly fitted which have spounge belt. Container rotates and move onto conveyor. During this movement label get wrapped automatically. Duly labeled containers get collected onto collection tray for further operations.

Technical Specification of Vial Sticker Labeling Machine

Model	AVSL 80	AVSL 150	AVSL 250
Vial Sizes	2ml to 250ml	2ml to 250ml	2ml to 250ml
Speed	Up to 60 Labels per minute depending on container and label characteristics	Up to 120 Labels per minute depending on container and label characteristics	Up to 200 Labels per minute depending on container and label characteristics
Label Height	8mm to 90mm	8mm to 90mm	8mm to 90mm
Label Length	12mm min.	12mm min.	12mm min.
Label Roll Dia.	400mm	400mm	400mm
Label Roll Core Dia.	75 / 76mm	75 / 76mm	75 / 76mm
Gap Between two Labels	3mm approx.	3mm approx.	3mm approx.
Power Load	1 H. P.	1.5 H. P.	3 H. P.
Power Voltage	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)	220 VAC Single Phase Power Supply (50/60 Hz)
Product Feeding Belt height	850mm to 950mm adjustable	850mm to 950mm adjustable	850mm to 950mm adjustable
Machine footprint	1500mm(L) X 1200mm(W) X 1100mm (H) approx.	2000mm(L) X 1350mm(W) X 1100mm (H) approx.	2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Automatic Vial & Bottle Sticker Labeling Machine

Test Tube Sticker Labeling Machine

Single Side Labeling Machine

Automatic Double Side Flat Bottle Sticker Labeling Machine

Automatic Carton or Pouch Labeler

Automatic Horizontal Sticker Labeling Machine

High Speed Sticker Labeling Machine

High Speed Vertical Ampoule Sticker Labeling Machine

Applications of Sticker Labeling Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Vial Sticker Labeling Machine

High Speed and Productivity

Superior Accuracy and Consistency

Reduced Labor Costs and Dependency

Lower Error Rates and Product Rejection

Regulatory Compliance and Traceability

Key Features of Vial Sticker Labeling Machine

Labeling Types: Wrap-around (most common for vials), front/back, or horizontal for unstable/small items.

Speed: Ranges from 100–300+ vials per minute (e.g., high-speed rotary models up to 300 units/min).

Controls: Microprocessor/PLC with HMI touchscreen, automatic label length detection, synchronized speed control, and sensors for product/label gaps.

Options: Vision systems for barcode/print inspection, safety cabinets, turntables for feeding, or integration with filling/capping lines.

Materials: Handles glass, PET, HDPE, PP vials (2–250 mL typical sizes); supports transparent (“no-look”) labels.

Types: Linear (basic), rotary (high-speed), horizontal (for unstable vials), semi-automatic, or manual for low-volume needs.

FAQ for Vial Sticker Labeling Machine

What is a Vial Sticker Labeling Machine?

A Vial Sticker Labeling Machine is a high-precision, automated system designed to apply self-adhesive labels on small cylindrical containers such as glass or plastic vials, ampoules, test tubes, and syringes. It is widely used in pharmaceutical, cosmetic, diagnostic, and healthcare industries for accurate, high-speed labeling to ensure product identification, regulatory compliance, and professional presentation.

What vial sizes can the machine handle?

The machine supports vial sizes from 2ml to 250ml. It is suitable for various cylindrical containers and handles different label types, including normal paper labels, transparent plastic labels, and BOPP labels. Label dimensions typically range from 8mm to 90mm in height and a minimum of 12mm in length.

What are the available models and their speeds?

Three main models are offered:

AVSL 80: Up to 60 labels per minute
AVSL 150: Up to 120 labels per minute
AVSL 250: Up to 200 labels per minute

Actual speed depends on vial and label characteristics.

How does the Vial Sticker Labeling Machine work?

Vials move along a conveyor belt. A label sensor detects each vial and dispenses one self-adhesive label. The vial picks up the label, and a pressing assembly with a sponge belt rotates and wraps it securely (partial wrap, full wrap, or overlap). Labeled vials are then collected on an output tray. The machine can operate standalone or integrated into a filling line.

What are the key features of this machine?

Compact, cGMP-compliant design with Stainless Steel 304 construction
HMI-based touchscreen control panel
No label data input required for different sizes
Synchronized label dispensing, product feeding, and pressing
Variable speed control via AC frequency drive
Options for printing devices, missing label sensor, and camera-based vision system for barcode/print verification
Supports wrap-around, partial, and overlap labeling

Which industries use the Vial Sticker Labeling Machine?

It is primarily used in the Pharmaceutical, Nutraceutical, Biotech, Herbal/Ayurvedic, Cosmetic, and Chemical industries for labeling injectable medicines, vaccines, eye drops, and similar products.

Can the machine be customized or integrated with other equipment?

Yes. It offers options for printing attachments (inkjet/contact coding), vision inspection systems, missing label sensors, and voltage adjustments. The machine integrates easily into complete packaging lines with turntables, filling, and capping machines.

What are the main advantages of using this machine?

High speed and productivity with consistent accuracy
Reduced labor costs and dependency
Lower error rates and product rejections
Improved regulatory compliance and traceability
Easy cleaning, low maintenance, and user-friendly operation

What safety and compliance standards does it follow?

The machine is built to cGMP standards with high-quality Stainless Steel 304 construction. It includes synchronized controls, safety features, and optional vision systems for quality assurance, ensuring reliable performance in regulated environments.

Is the machine suitable for high-volume production?

Yes. With models reaching up to 200 vials per minute and advanced features like PLC/HMI controls, synchronized operations, and optional high-end inspection systems, it is ideal for medium to high-volume pharmaceutical and healthcare manufacturing lines.

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Vial Sticker Labeling Machine

Description

Salient Features of Vial Sticker Labeling Machine

Working Principle of Vial Sticker Labeling Machine

Technical Specification of Vial Sticker Labeling Machine

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Vial Sticker Labeling Machine

High Speed and Productivity

Superior Accuracy and Consistency

Reduced Labor Costs and Dependency

Lower Error Rates and Product Rejection

Regulatory Compliance and Traceability

Key Features of Vial Sticker Labeling Machine

FAQ for Vial Sticker Labeling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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