

Linear Vial Washing Machine is a specialized, fully automated piece of equipment primarily used in the pharmaceutical, biotechnology, and healthcare industries for cleaning and rinsing glass vials before they are filled with sterile products such as injectables, vaccines, or oral liquids. It operates on a linear conveyor system (often in a tunnel-type configuration), where vials are fed in a straight-line path through multiple washing stations. This design ensures thorough removal of contaminants, particles, and residues from both the interior and exterior surfaces of vials, meeting stringent GMP (Good Manufacturing Practice) and cGMP standards for sterility and quality control.
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Containers feed from the de-cartooning station are received on an Infeed turn table through visual inspection unit. An in feed worm inverts container to neck down position and feeds them through a specially designed indexing device. The device carries the container forward and stops. Nozzles carrier enters into the container and activities the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station gives the right quantum of water at the desired pressure. Washed containers are again inverted to neck upward position to collect in trays or directly feed to sterilizing tunnel.
Model: | ALVW-80 | ALVW-150 |
Production Rate: | 40 to 80 Vials/Minute | 80 to 150 Vials/Minute |
Input Specification:(Container diameter) | 15mm to 35mm | 15mm to 35mm |
Power Specification: | – | – |
Main Machine: | 0.75 H.P. | 0.75 H.P. |
Pumping Station: | 2.25 H.P. | 2.25 H.P. |
Loading Platform: | 0.25 H.P. | 0.25 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz | 440 Volts, 3 Phase, 4 Wire System, 50 Hertz |
Optional Accessories: | – | – |
Vial Loading Platform | Vial Loading Platform | |
Vial Inspection Station | Vial Inspection Station | |
Pumping Station | Pumping Station | |
Programmable Logic Control with GUI | Programmable Logic Control with GUI | |
Utility: | – | – |
Fresh Water | 5 Liters/Minute | 10 Liters/Minute |
DM Water | 10 Liters/Minute | 20 Liters/Minute |
WFI | 5 Liters/Minute | 5 Liters/Minute |
Air | 30 CFM@5 bar | 30 CFM@5 bar |
Overall Dimension: | 2300mm (L) X 850mm (W) X 915mm (H) | 2300mm (L) X 1000mm (W) X 915mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
A Linear Vial Washing Machine is a fully automatic, continuous-motion washing system used in pharmaceutical injectable lines. It cleans glass vials both internally and externally using a linear conveyor system. Vials move in a straight line through multiple washing stations with high-pressure jets, ensuring thorough cleaning as per cGMP standards before sterilization and filling.
We offer two standard models:
Higher-speed models (up to 200–240 vials/min) are also available depending on production requirements.
The machine can wash vials with diameters from 15mm to 35mm, covering a wide range from 2ml to 100ml vials. It is suitable for both glass and plastic vials with quick change-over using minimum change parts.
It is equipped with 4 Water Washes + 3 Air Washes (total 7 washing stations). Nozzles enter inside the vials for internal cleaning. The washing sequence is fully flexible and user-programmable, typically including DM Water, Purified Water, Water for Injection (WFI), and Compressed Air.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
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