The Automatic Bottle Washer is a fully automated, high-speed cleaning system designed for glass, PET, and HDPE bottles in beverage, brewery, dairy, pharmaceutical, and food processing industries. It removes dirt, labels, residues, bacteria, and chemical contaminants through a combination of high-pressure spraying, soaking, brushing (optional), and sterilization, delivering spotless, production-ready bottles with minimal manual intervention.
Automatic Bottle Washer Video
Key Features
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Fully automatic PLC + HMI touch-screen control with recipe storage
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Multi-stage cleaning (pre-rinse, detergent soaking, internal/external high-pressure spraying, fresh water rinsing, air drying/sterilization)
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Temperature control (hot water/caustic soda up to 85 °C)
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Energy-efficient recirculating pumps and heat recovery systems
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Water & chemical saving technology (up to 40 % less consumption than traditional models)
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Stainless steel AISI 304/316 construction (food-grade & corrosion-resistant)
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Label removal system (optional high-speed label scraper + collection tray)
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Internal & external brushing stations (optional for stubborn residues)
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Sterilization options: Hot water, steam, UV, or chemical (peracetic acid/H₂O₂)
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Safety features: Emergency stop, safety guards, overload protection, leak detection
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Easy changeover for different bottle sizes (tool-free adjustable guides in <15 minutes)
Working Principle
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Bottles are automatically loaded (manual or via conveyor)
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Inverted and soaked in hot caustic/detergent bath
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High-pressure internal jets (200–300 bar) and external sprays clean every surface
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Multiple fresh-water rinses remove all detergent residue
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Final hot air/steam/UV sterilization and drying
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Clean bottles discharged upright for filling line
Advantages
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Reduces labor cost by >90 % compared to manual washing
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Consistent hygienic results (meets FDA/HACCP/ISO 22000 standards)
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Low breakage rate (<0.02 %) thanks to gentle handling
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Quick ROI (typically 12–18 months)
Applications
Beer & soft drink plants, mineral water lines, juice & dairy bottling, pharmaceutical syrup bottles, reusable glass bottle lines, craft breweries, etc.
Salient Features of Bottle Washing Machine
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Geneva mechanism.
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Four inner, one outer and one air wash.
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Sequence of washes of washes to customer’s choice
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Stationary nozzles eliminate contamination of water cycles.
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Easy loading and unloading with two rows.
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Individual solenoid valve for each washing sequence.
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Pumps and tanks are mounted on parable stand for easy maintenance.
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Easy operation.
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Higher capacity centrifugal pumps to wash bigger bottles.
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The stationary nozzles avoid chipping of bottle necks.
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Bottle guide system especially for lightweight bottle.
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Pumps and Tanks are mounted on portable stand for easy maintenance.
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Separate panel control to avoid any short circuit due to spraying of water.
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S.S. glycerin fill pressure meter.
Process Operation of Aseptic Bottle Washer
The bottles are loaded on the subsequent indexing part of rotating platform and are cleared in series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water and sequence of various washing media to suit specific requirement.
Technical Specification of Bottle Washer Machine
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Model No |
ARBW – 64 | ARBW – 100 |
| Production Output | Up to 60 Bottles / Minute (Depending on Bottle Size) |
Up to 100 Bottles / Minute (Depending on Bottle Size) |
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Input Specification |
Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts) |
Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts) |
| Power Supply | Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz
Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W. |
Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W. |
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Overall Dimension |
1550 mm (L) x 1700 mm (W) x 1300 mm (H) approx. | 1800 mm (L) x 1700 mm (W) x 1300 mm (H) approx. |
| Air Consumption | 30 CFM @ 5 bar |
30 CFM @ 5 bar |
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Net Weight |
650 kgs. approx. |
750 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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