Automatic Bottle Washer

Q: What is an Automatic Bottle Washer?

An Automatic Bottle Washer is a high-efficiency industrial machine designed to clean glass, plastic, or PET bottles automatically. It uses multi-stage high-pressure jets, soaking, rinsing, and air blowing to remove residues, labels, and contaminants, ensuring hygiene for beverage, pharmaceutical, cosmetic, and chemical industries.

Q: What is the production capacity of the Automatic Bottle Washer?

The machine is available in models such as ARBW-64 (up to 60 bottles per minute) and ARBW-100 (up to 100 bottles per minute). It efficiently handles bottles ranging from 15 ml to 1000 ml with quick change parts.

Q: What are the key features of the Automatic Bottle Washer?

Geneva mechanism for reliable rotary operation Four inner, one outer, and one air wash stages Customizable washing sequences Stationary nozzles to prevent contamination and chipping SS 316 contact parts and high-capacity centrifugal pumps Easy loading/unloading, portable tanks, and separate control panel

Q: How does an Automatic Bottle Washer work?

Bottles are automatically fed, inverted, and processed through indexed stations. High-pressure sprays clean the interior and exterior, followed by rinses and air blowing for complete drainage. Solenoid valves control timing and media flow for precise, efficient cleaning without manual intervention.

Q: What are the main benefits of an Automatic Bottle Washer?

High-speed cleaning for increased production efficiency Consistent hygiene and compliance with GMP standards Reduced labor, water, and energy consumption Versatile for various bottle types and sizes Robust, low-maintenance design for continuous operation Seamless integration into bottling lines

Description

Automatic Bottle Washer is a fully automated, high-speed cleaning system designed for glass, PET, and HDPE bottles in beverage, brewery, dairy, pharmaceutical, and food processing industries. It removes dirt, labels, residues, bacteria, and chemical contaminants through a combination of high-pressure spraying, soaking, brushing (optional), and sterilization, delivering spotless, production-ready bottles with minimal manual intervention.

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Salient Features of Automatic Bottle Washer

Geneva mechanism.
Four inner, one outer and one air wash.
Sequence of washes of washes to customer’s choice
Stationary nozzles eliminate contamination of water cycles.
Easy loading and unloading with two rows.
Individual solenoid valve for each washing sequence.
Pumps and tanks are mounted on parable stand for easy maintenance.

Easy operation.
Higher capacity centrifugal pumps to wash bigger bottles.
The stationary nozzles avoid chipping of bottle necks.
Bottle guide system especially for lightweight bottle.
Pumps and Tanks are mounted on portable stand for easy maintenance.
Separate panel control to avoid any short circuit due to spraying of water.
S.S. glycerin fill pressure meter.

Working Principle of Automatic Bottle Washer

The bottles are loaded on the subsequent indexing part of rotating platform and are cleared in series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water and sequence of various washing media to suit specific requirement.

Bottles are automatically loaded (manual or via conveyor)

Inverted and soaked in hot caustic/detergent bath

High-pressure internal jets (200–300 bar) and external sprays clean every surface

Multiple fresh-water rinses remove all detergent residue

Final hot air/steam/UV sterilization and drying

Clean bottles discharged upright for filling line

Technical Specification of Automatic Bottle Washer

Model No	ARBW – 64	ARBW – 100
Production Output	Up to 60 Bottles / Minute (Depending on Bottle Size)	Up to 100 Bottles / Minute (Depending on Bottle Size)
Input Specification	Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts)	Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts)
Power Supply	Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W.	Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W.
Overall Dimension	1550 mm (L) x 1700 mm (W) x 1300 mm (H) approx.	1800 mm (L) x 1700 mm (W) x 1300 mm (H) approx.
Air Consumption	30 CFM @ 5 bar	30 CFM @ 5 bar
Net Weight	650 kgs. approx.	750 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Automatic Bottle Washer

Reduces labor cost by >90 % compared to manual washing

Consistent hygienic results (meets FDA/HACCP/ISO 22000 standards)

Low breakage rate (<0.02 %) thanks to gentle handling

Quick ROI (typically 12–18 months)

Key Features of Automatic Bottle Washer

Fully automatic PLC + HMI touch-screen control with recipe storage

Multi-stage cleaning (pre-rinse, detergent soaking, internal/external high-pressure spraying, fresh water rinsing, air drying/sterilization)

Temperature control (hot water/caustic soda up to 85 °C)

Energy-efficient recirculating pumps and heat recovery systems

Water & chemical saving technology (up to 40 % less consumption than traditional models)

Stainless steel AISI 304/316 construction (food-grade & corrosion-resistant)

Label removal system (optional high-speed label scraper + collection tray)

Internal & external brushing stations (optional for stubborn residues)

Sterilization options: Hot water, steam, UV, or chemical (peracetic acid/H₂O₂)

Safety features: Emergency stop, safety guards, overload protection, leak detection

Easy changeover for different bottle sizes (tool-free adjustable guides in <15 minutes)

FAQ for Automatic Bottle Washer

What is an Automatic Bottle Washer?

An Automatic Bottle Washer is a high-efficiency industrial machine designed to clean glass, plastic, or PET bottles automatically. It uses multi-stage high-pressure jets, soaking, rinsing, and air blowing to remove residues, labels, and contaminants, ensuring hygiene for beverage, pharmaceutical, cosmetic, and chemical industries.

What is the production capacity of the Automatic Bottle Washer?

The machine is available in models such as ARBW-64 (up to 60 bottles per minute) and ARBW-100 (up to 100 bottles per minute). It efficiently handles bottles ranging from 15 ml to 1000 ml with quick change parts.

What are the key features of the Automatic Bottle Washer?

Geneva mechanism for reliable rotary operation
Four inner, one outer, and one air wash stages
Customizable washing sequences
Stationary nozzles to prevent contamination and chipping
SS 316 contact parts and high-capacity centrifugal pumps
Easy loading/unloading, portable tanks, and separate control panel

How does an Automatic Bottle Washer work?

Bottles are automatically fed, inverted, and processed through indexed stations. High-pressure sprays clean the interior and exterior, followed by rinses and air blowing for complete drainage. Solenoid valves control timing and media flow for precise, efficient cleaning without manual intervention.

What are the main benefits of an Automatic Bottle Washer?

High-speed cleaning for increased production efficiency
Consistent hygiene and compliance with GMP standards
Reduced labor, water, and energy consumption
Versatile for various bottle types and sizes
Robust, low-maintenance design for continuous operation
Seamless integration into bottling lines

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