A Pharmaceutical Multi Mill is a versatile, self-contained portable unit used for high-speed size reduction, granulating, pulverizing, mixing, shredding, and chopping of wet and dry materials in pharmaceutical manufacturing, particularly for processing granules and powders to achieve uniform particle sizes. It operates on the principle of variable force swing beaters with knife and impact edges rotating at high speeds within a selected screen to control particle reduction through impact, cutting, and sieving mechanisms.
Pharmaceutical Multi Mill Machine Video
Construction and Design
The multi mill features a compact, sturdy design compliant with cGMP standards, with all product-contact parts made from stainless steel for corrosion resistance, easy cleaning, and hygiene. Key components include:
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Beater assembly: Variable force swing beaters with knife/impact and scraper blades for versatile processing.
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Screen/sieve: Interchangeable perforated screens inside the hopper to regulate particle size output.
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Hopper and discharge: Hopper for feeding materials; discharge chute for collecting output, often with poly bag attachment.
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Drive system: Motor, gearbox, and V-belt/pulley for speeds of 720-2880 RPM; direction adjustable.
- Safety features: Transparent guard with interlocking system, castor wheels for mobility, and optional dust collection. Models range from lab-scale (1 HP) to production sizes, with noiseless, maintenance-free operation.
Working Principle
Materials are fed into the hopper, where high-speed rotating beaters impact and cut the particles inside a cylindrical sieve. Desired-size particles pass through the screen by impact in air, while larger ones are recirculated or retained for further reduction; output is collected at the discharge. Speed and screen size are adjusted for precise control, enabling wet/dry granulation and pulverization without special attachments.
Applications in Pharmaceuticals
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Size reduction of granules/lumps post-drying for tablet/capsule formulations, wet/dry granulation, and de-lumping in bulk drug processing.
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Also used in cosmetics, chemicals, food, dyes, pesticides, fertilizers, and ceramics for similar milling needs.
Advantages
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Versatile for multiple operations with controlled particle size distribution and high throughput.
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Compact, portable, easy to clean/operate, low maintenance, and suitable for heat-sensitive materials with minimal heat generation.
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GMP/FDA-compliant, enhances uniformity, dissolution, and bioavailability in formulations.
Limitations
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May produce wider particle size distribution for fine grinding; less effective for very hard materials without adjustments.
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Potential screen wear, clogging, or heat buildup in prolonged use; requires careful speed/screen selection to avoid over-processing.
Salient Features of Pharmaceutical Multi-Mill
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Compact GMP Model.
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Suitable for dry and wet granules.
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All contact parts are made out of SS304 quality material.
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Castor wheel provided for the ease of mobility.
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Sieves available in sizes of 0.5 to 12mm hole diameter.
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12 numbers of beaters with knife edges & impact edges & 02 nos. scrapper blades.
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In GMP Model complete body cladded with SS304 and polished to the matt finish & in Standard Model excluding product contact parts, all other parts made out of C.I. or M.S. and colored.
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Machine rated for continuous operation.
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Higher output with process uniformity.
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All contact parts can easily be dismantled and cleaned for change of product.
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Wide range of SS perforated screens available
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Machine portable on castor wheels.
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Reversible direction of blade rotation.
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Different size of screen / speed / number of blade / directions of rotation of blade can be selected.
Design and Construction of Multi Mill Machine
Unit consists of S.S 316 AISI quality material rotor fitted with 8 Nos. SS blades knife/impact edge having swing action and 2 Nos. scrapper blades. Rotor assembly fitted on SS shaft with suitable bearing. Other end of the shaft directly coupled with suitable H.P./3 PHASE/415V/60CS/2800 RPM flange mounting type motor through love jaw coupling. The speed variation will be achieved through A.C. Frequency drive unit with selected 4 speeds of i.e., 2800RPM/2200RPM/1600RPM/800RPM.
S.S Charging hopper with slide plate arrangement to control the material feed rate. S.S Screen with hold plate is provided to get desired size of granules. S.S discharge hopper with necessary holding arrangement. Drive unit supported on S.S column with S.S base plate fitted with PU castor wheels to achieve portability.
Technical Specification of Multi Mill
| Model | MM-100 | MM 200 | MM-500 |
| Production Output | Up to 100 Kgs. / Hour. | Up to 200 kgs./hour | Up to 500 Kgs. / Hour. |
| Rotor assembly diameter | 150 mm Approx. | 250 mm (approx.) | 350 mm Approx. |
| Rotor Speed | 750 / 1500 / 2300 / 3000 RPM | 750 / 1500 / 2300 / 3000 RPM | 750 / 1500 / 2100 / 3000 RPM |
| Beaters | 12 knife & impact edges & 2 scrapper blades | 12 knife & impact edges & 2 scrapper blades | 12 knife & impact edges & 2 scrapper blades |
| Screen dimensions approx. | Inner Diameter 160 mm | Inner diameter – 260 mm | Inner diameter – 350 mm |
| Height 135 mm | Height – 135 mm | Height – 200 mm | |
| Motor | 1 H. P., 1440 RPM, 440 Volts, 3 Phase, 50 Hz. | 3 H. P., 1440 RPM, 440 Volts, 3 Phase, 50 Hz. | 5 H. P., 1440 RPM, 440 Volts, 3 Phase, 50 Hz. |
| Starter | DOL Starter with reversible switch | DOL Starter with reversible switch | VFD Panel |
| Material Charging Height | 1250mm | 1445 mm approx. | |
| Net Weight | 80 Kgs. approx. | 250 Kgs. approx. | Variable as required by client |
| Gross weight | 150 Kgs. approx. | 400 kgs. approx. | 300 Kgs. approx. |
| Overall Dimensions approx. (LXWXH) | 850mm x 950mm x 1630mm | 870mm x 965mm x 1630mm | 450 Kgs. approx. |
| Case Dimensions approx. (LXWXH) | 1200mm x 1500mm x 1860mm | 1200mm x 1550mm x 1860mm |
Note: We also having 1 H. P., 5 H. P. and 7.5 H. P. multi mill machines.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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