Facewash Sanitizer Lotion Cosmetic Filling Machine

Common options include piston fillers (ideal for high-viscosity products such as lotions and creams), gear-pump or peristaltic-pump systems (suited to thinner liquids like alcohol-based sanitizers or facewash), gravity or overflow fillers for free-flowing liquids, and tube-filling configurations. Many models also support bottom-up filling to reduce foaming and ensure drip-free operation.

The machine uses a piston-pump system that typically achieves ±1% accuracy (depending on the liquid and single-dose operation). It can fill volumes from 10 ml to 1000 ml (or up to 2000 ml with suitable change parts/syringes), with syringe ranges such as 10–50 ml, 50–100 ml, 100–250 ml, and 250–500 ml.

Available models include AI-BFM 4 (up to 60 bottles per minute), AI-BFM 8 (up to 120 bottles per minute), and AI-BFM 12 (up to 180 bottles per minute). Actual output depends on bottle size, product viscosity, and specific configuration. Higher-speed lines in the broader category can reach 300–650+ bottles per minute depending on the setup.

A sensor detects the presence of a bottle under the filling nozzles. If no bottle is present, the filling cycle is automatically stopped. This prevents product wastage, keeps the machine clean, and improves operational safety and efficiency.

All product-contact parts are made of stainless steel 316 for corrosion resistance, hygiene, and compatibility with cosmetic and pharmaceutical standards. The framework is constructed from stainless steel 304. This combination ensures durability, easy cleaning, no cross-contamination, and compliance with GMP requirements.

Volume is controlled by adjusting the stroke length of the piston (syringes are mounted on an eccentric block driven by the main gearbox). Non-return valves help maintain consistent dosing, and the system uses transparent silicon tubing to deliver product to the nozzles.

It accommodates bottles up to 90 mm in diameter and various container types (bottles, jars, tubes, pumps). Change parts or syringes allow adaptation to different volumes and formats. Advanced models support relatively quick changeovers, and some offer tool-less adjustments for multi-product lines.

Notable features include a compact and elegant design, A.C. variable-speed drive for easy speed adjustment, easy operation, bottom-up nozzle movement via cam mechanism, and an outfeed collection tray. The machine is built for reliable, hygienic performance with minimal downtime.

It serves the cosmetic, pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, and chemical industries. The filling machine can be integrated with upstream and downstream equipment (unscramblers, cappers, labelers, conveyors, etc.) to form complete automatic packaging lines, supporting both small-scale and high-volume manufacturing.