Facewash Sanitizer Lotion Cosmetic Filling Machine are specialized equipment used in the cosmetics and personal care industry to accurately fill containers (bottles, jars, tubes) with products like facewash (often gel-like), hand sanitizer (liquid or gel), lotion (viscous cream), and similar items. They ensure precise dosing, minimize waste, and maintain hygiene standards (e.g., GMP compliance).
Cosmetic Filling Machine Video
Key Types of Filling Machines
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Piston Filling Machines — Ideal for viscous products like lotions, creams, and thick sanitizers. They use volumetric pistons for accurate fills, handling high-viscosity liquids without dripping.
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Gear Pump or Peristaltic Pump Fillers — Suitable for thinner liquids like alcohol-based sanitizers or facewash.
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Tube Filling and Sealing Machines — For products packaged in tubes (common for facewash or creams).
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Gravity or Overflow Fillers — For free-flowing liquids.
Many setups are part of complete production lines that include filling, capping, labeling, and sometimes mixing/heating.
Common Features
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Servo motor control for precision (±0.5–1% accuracy).
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Stainless steel construction for easy cleaning (CIP/SIP options).
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Speeds from 20–120 bottles/minute, depending on automation level (manual, semi-automatic, fully automatic).
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Anti-drip nozzles to prevent mess with foamy or sticky products.
Salient Features of Cosmetic Filling Machine
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Compact & elegant design.
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Suitable to fill 10ml to 2000ml.
Piston pump filling with accuracy of ±1%. -
No cross contamination.
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All Contact Parts Made from S.S 316 & framework by S.S. 304.
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A.C. Variable Drive for speed adjustment.
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“No Bottle – No Filling” system.
Easy to operate.
Process Operation of Cosmetic Filler Machine
The incoming dry bottles are fed on Stainless Steel slat conveyor by hand. Bottles move further at the required speed of the correct placement below filling unit.
The filling unit consists of filling head, syringes & nozzles uses for filling. Syringes are made of Stainless Steel 316 construction. Bottle Stopper is provided which holds the bottle during filling operation. A sensor is provided for ”No Bottle-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased & decreased by adjusting stroke length of piston. Syringes are having non return valve for sucking & delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles are having up & down movement with help of cam mechanism and it go down when starwheel hold the bottle and starts filling when it starts to move up. After completion of filling operation, bottles collected on outfeed collection tray.
Technical Specification of Automatic Cosmetic Filling Machine
| Model No. | AI-BFM 4 | AI-BFM 8 | AI-BFM 12 |
| Bottle Diameter | Up to 90 mm* | Up to 90 mm* | Up to 90 mm* |
| Filling Range | 10 ml to 1000 ml with help of suitable change parts / Syringe | 10 ml to 1000 ml with help of suitable change parts / Syringe | 10 ml to 1000 ml with help of suitable change parts / Syringe |
| Accuracy | +/- 1% Depending on Liquid with Single Dose | +/- 1% Depending on Liquid with Single Dose | +/- 1% Depending on Liquid with Single Dose |
| Electrical | 440 Volts, 3 Phase Power Supply (50 Hz) | 440 Volts, 3 Phase Power Supply (50 Hz) | 440 Volts, 3 Phase Power Supply (50 Hz) |
| Power | 2 H.P. | 3 H.P. | 5 H.P. |
| Production Output | Up to 60 Bottles per minute | Up to 120 Bottles per minute | Up to 180 Bottles per minute |
| Syringe Filling Range | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml | 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml |
| Conveyor Height | 850 to 950 mm | 850 to 950 mm | 850 to 950 mm |
| Overall Dimensions | 1500 mm (L) x 90 mm (W) x 1550 mm(H) | 2000 mm (L) x 900 mm (W) x 1550 mm(H) | 2800 mm (L) x 950 mm (W) x 1550 mm(H) |
| Net Weight | 350 kgs. approx. | 500 kgs. approx. | 700 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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