Dry Powder Filling Machine For Glass Bottles

Q: What is the filling accuracy and production capacity of the machine?

The machine delivers a filling accuracy of ±2% to ±3% , depending on powder characteristics, bulk density, and environmental conditions. Model AI-APF 1 (Single Head) : Up to 30 bottles per minute Model AI-APF 2 (Double Head) : Up to 60 bottles per minute Model AI-APF 3 (Triple Head) : Up to 90 bottles per minute It handles fill volumes from 5g to 60g (single dose) and supports custom glass bottle sizes.

Q: What are the key features that ensure accuracy, hygiene, and compliance?

All product contact parts made of SS316 with easy removal for cleaning Machine frame in SS304 “No Bottle – No Fill” system to prevent wastage Servo-driven or standard auger heads with variable AC frequency drive Optional PLC with HMI, inbuilt Laminar Air Flow (Class 100), and IQ/OQ documentation Quick changeover and low-maintenance design

Description

Dry Powder Filling Machine For Glass Bottles are specialized equipment used in industries like pharmaceuticals, food and beverages, cosmetics, and chemicals to accurately dispense dry powders into glass bottles. These machines ensure precise dosing, minimize dust and waste, and maintain hygiene standards, often complying with GMP regulations. They are ideal for glass bottles due to adjustable funnels and necks that prevent spillage on the bottle’s shoulder or body. The most common type is the auger filler, which uses a rotating screw to measure and fill powder volumetrically or by weight. Other variants include vibratory fillers for granules or rotary systems for high-speed production. Machines can be semi-automatic for small batches or fully automatic for large-scale operations.

Drive Assembly: Consist motor, transmission and the switching mechanism to start and stop machine.

Hopper: It stored the material as a quarantine before filling. Through tooling it discharge material onto filling station.

Tooling: Tooling section consists auger agitator, funnels and other filling components to finetune the machine depending on the type of material being filled.

Structure Body: This is basic structure that supports the entire system.

Controls: This is the main mechanism to operate the machine parameters.

If you need details on specific models and pricing, let me know!

Salient Features of Dry Powder Filling Machine For Glass Bottles

Standard as well as Optional Servo Driven Filling Head.
Multiple auger head system as per customer requirements.
All contact parts made of SS316 and Nylon/HDPE material with easy removal system for Cleaning.
Machine construction in SS304 material.
Filling Accuracy of +/- 3% depending upon powder characteristics and environmental conditions.

A.C. Variable Frequency Drive Speed Control
Built in Turn Tables with Separate Drive for speed control.
IQ/OQ documentation can be provided.
PLC system with Graphical User Interface can be offered.
Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.

Working Principle of Dry Powder Filling Machine For Glass Bottles

Duly cleaned containers are placed to the filling machine platform. From there containers transport towards the filling station with the help of conveyor belt. As soon as the bottle is sensed by bottle sensor, magnetic clutch starts to rotate which is mounted on the auger shaft. It fills the desired volume of powder to the container through Auger. After completion of filling process bottle transfers on conveyor for next capping operations.

Technical Specification of Dry Powder Filling Machine For Glass Bottles

Models	AI-APF 1	AI-APF 2	AI-APF 3
Production Output	Up to 30 bottles/minute	Up to 60 bottles/minute	Up to 90 bottles/minute
Fill Volume	5gms. to 60gms. in Single Dose System	5gms. to 60gms. in Single Dose System	5gms. to 60gms. in Single Dose System
Container Size	Custom made as per required container size	Custom made as per required container size	Custom made as per required container size
Filling Accuracy	± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder	± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder	± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder
Power Load	2 H. P.	3 H. P.	4.5 H. P.
Overall Dimension	1810 mm (L) x 905 mm (W) x 1900 mm approx.	2300 mm (L) x 905 mm (W) x 1900 mm approx.	3000 mm (L) x 905 mm (W) x 1900 mm approx.
Conveyor Height	850 – 950 mm adjustable	850 – 950 mm adjustable	850 – 950 mm adjustable
Electrical	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive	415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machine

Advantages of Dry Powder Filling Machine For Glass Bottles

High Filling Accuracy and Consistency

Significant Reduction in Product Wastage

High-Speed Production and Efficiency

Versatility Across Applications and Container Types

Robust Construction and Low Maintenance

Key Features of Auger Powder Filling Machine

Accuracy: Typically ±1-2% fill tolerance, depending on powder type and humidity.

Speed: 30-120 bottles per minute, based on model and bottle size.

Materials: Food-grade 304/316 stainless steel contact parts; glass-compatible funnels to avoid scratches.

Safety: Sensors for no-bottle/no-fill, low air/vacuum shutoff, and toughened glass cabinets.

Dust Control: Vacuum systems, enclosed hoppers, and wipers to reduce airborne particles.

Versatility: Handles various glass bottle shapes/sizes; some integrate capping, labeling, or conveyor feeding.

FAQ for Dry Powder Filling Machine For Glass Bottles

What is a Dry Powder Filling Machine for Glass Bottles?

A Dry Powder Filling Machine for Glass Bottles (also known as Auger Powder Filling Machine or Dry Syrup Powder Filler) is an automatic or semi-automatic system designed to accurately fill free-flowing and non-free-flowing dry powders into glass bottles. It uses a rotating auger screw for volumetric filling and is widely used in pharmaceuticals (dry syrups, antibiotics), nutraceuticals, food, cosmetics, and chemical industries. The machine ensures minimal dust, no spillage on bottle shoulders, and high hygiene standards.

What is the filling accuracy and production capacity of the machine?

The machine delivers a filling accuracy of ±2% to ±3%, depending on powder characteristics, bulk density, and environmental conditions.

Model AI-APF 1 (Single Head): Up to 30 bottles per minute
Model AI-APF 2 (Double Head): Up to 60 bottles per minute
Model AI-APF 3 (Triple Head): Up to 90 bottles per minute It handles fill volumes from 5g to 60g (single dose) and supports custom glass bottle sizes.

Which types of powders and glass bottles can this machine handle?

It is suitable for both free-flowing and slightly cohesive/non-free-flowing powders, granules, and dry syrup formulations. The machine works with a wide range of round, square, or rectangular glass bottles. Container sizes are custom-made as per customer requirements. It is ideal for pharmaceutical, cosmetic, food, and chemical powders.

What are the key features that ensure accuracy, hygiene, and compliance?

All product contact parts made of SS316 with easy removal for cleaning
Machine frame in SS304
“No Bottle – No Fill” system to prevent wastage
Servo-driven or standard auger heads with variable AC frequency drive
Optional PLC with HMI, inbuilt Laminar Air Flow (Class 100), and IQ/OQ documentation
Quick changeover and low-maintenance design

What are the main advantages of using a Dry Powder Filling Machine for Glass Bottles?

High precision filling with minimal product wastage
Excellent dust control and hygiene for sensitive powders
High production speed with reliable performance
Easy integration with capping, labeling, and complete packaging lines
cGMP compliant construction suitable for regulated industries
Reduced labor costs and fast ROI for medium to large-scale production

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