High Speed Bottle Washer

Q: What is the production capacity of the High Speed Bottle Washer?

The machine is available in three models: ALBW 100 : Up to 100 bottles per minute ALBW 150 : Up to 150 bottles per minute ALBW 250 : Up to 200 bottles per minute It handles bottles from 30 ml to 1000 ml with efficient changeover.

Description

High Speed Bottle Washer is an industrial or commercial machine designed for efficiently cleaning, rinsing, and sanitizing large volumes of bottles in beverage production lines, such as those for beer, soft drinks, water, juices, or pharmaceuticals. High Speed Bottle Washer automate the bottle preparation process to ensure hygiene. They are essential in bottling plants to remove residues, dust, and contaminants from reusable or new containers before filling.

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Salient Features of High Speed Bottle Washer

High-pressure spray nozzles ensure perfect wash of Bottles.
Interchangeable wash sequences.
Totally fabricated from SS Materials, including the basic frame.
No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
Third Tank & pump can be fitted (optional).

All parts coming in contact with washing zones / jet are made from SS 316 materials.
The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
Water re-cycling arrangement is possible as per customer’s need.
Machine is totally rigid and withstands continuous operation for long working. Hours without any trouble.
Higher capacity centrifugal pump to wash bigger container.

Working Principle of High Speed Bottle Washer

Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking into consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Infeed: Bottles are loaded via conveyor and inverted for gravity-assisted cleaning.

Washing Cycle: High-pressure jets (caustic solution, sanitizer, or water) impinge on bottle interiors while bottles rotate. External sprays handle the outside.

Rinsing and Drying: Followed by pure water rinse and air blow-off to remove moisture.

Discharge: Clean bottles exit to the filling line, with recovery basins recycling fluids for sustainability.

Technical Specification of High Speed Bottle Washer

Model	ALBW 100	ALBW 150	ALBW 250
Production Output	Up to 100 bottles/minute	Up to 150 bottles/minute	Up to 200 bottles/minute
No. of Pockets	10	12	20
Power Load
Main Motor	1 H.P. / 415 Volts / 50 Hz	1.5 H.P. / 415 Volts / 50 Hz	3 H.P. / 415 Volts / 50 Hz
Pump Two Nos	1 HP x 2 = 2 HP / 415 Volts / 50 Hz	1 HP x 2 = 2 HP / 415 Volts / 50 Hz	1 HP x 2 = 2 HP / 415 Volts / 50 Hz
Electrical Heater	3 K.W.	3 K.W.	6 K.W.
Conveyor	0.5 HP / 415 Volts / 50 Hz	0.5 HP / 415 Volts / 50 Hz	0.5 HP / 415 Volts / 50 Hz
Tank Capacity	80 Liters. S.S. 316	80 Liters. S.S. 316	80 Liters. S.S. 316
Wash Cycle	3 Inner + 1 Outer + 1 Air	3 Inner + 1 Outer + 1 Air	3 Inner + 1 Outer + 1 Air
Cycle Timing	3.5 Second for each wash + 1.5 second for traveling.	3.5 Second for each wash + 1.5 second for traveling.	3.5 Second for each wash + 1.5 second for traveling.
Water / Air Consumptions	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of High Speed Bottle Washer

High Production Output

Efficient Multi-Stage Cleaning

Compact Footprint with High Capacity

Energy & Water Efficiency

GMP & Industry Compliance

Key Features of High Speed Bottle Washer

High-Speed Operation: Utilizes rotary or inline conveyor systems for rapid processing, often with concurrent bottle rotation during washing to enhance cleaning efficiency.

Multi-Zone Rinsing: Typically includes 4+ zones for sequential treatments, such as caustic washing, sanitizing, rinsing with pure water, and air drying via compressed gas jets.

Nozzle Systems: Equipped with multiple reciprocating spray nozzles (e.g., 3 per station) that insert into inverted bottles for targeted internal and external cleaning. Nozzles deliver fluids under high pressure in precise patterns to minimize water usage.

Bottle Handling: Gentle grippers accommodate various sizes, including 3-5 gallon PET or glass bottles. Infeed/discharge systems ensure smooth flow without damage.

Control and Safety: PLC touch panels for easy speed adjustment, interlocking systems to halt operations if issues arise, and energy-efficient designs with low/high water level switches to reduce consumption.

Materials and Durability: Constructed from stainless steel (e.g., 304/316 grade) for corrosion resistance, with options for hot water/steam integration for sterilization.

FAQ for High Speed Bottle Washer

What is a High Speed Bottle Washer?

A High Speed Bottle Washer is an advanced industrial cleaning machine designed for high-volume production lines. It efficiently washes, rinses, and sanitizes large quantities of glass or plastic bottles using multi-stage high-pressure jets and automated cycles. It is ideal for beverages, pharmaceuticals, food processing, and chemical industries where speed and hygiene are critical.

What is the production capacity of the High Speed Bottle Washer?

The machine is available in three models:

ALBW 100: Up to 100 bottles per minute
ALBW 150: Up to 150 bottles per minute
ALBW 250: Up to 200 bottles per minute It handles bottles from 30 ml to 1000 ml with efficient changeover.

What are the key features of the High Speed Bottle Washer?

High-pressure spray nozzles for superior inner and outer cleaning
3 Inner + 1 Outer + 1 Air wash cycles (customizable)
SS 316 contact parts and robust stainless steel construction
No change parts required for round bottles
Automatic loading via conveyor and water recycling options
Rigid design for continuous long-hour operation
Isolated mechanical drives and safety features for GMP compliance

How does a High Speed Bottle Washer work?

Bottles are loaded via conveyor, inverted for gravity-assisted cleaning, and processed through multiple zones. High-pressure jets deliver caustic solutions, sanitizers, and rinses while bottles rotate. Final air blow-off removes moisture. The tunnel design separates dirty and clean zones, with recovery systems recycling fluids for efficiency.

What are the main benefits of a High Speed Bottle Washer?

Exceptional throughput for high-volume production
Superior hygiene and consistent cleaning quality
Energy and water efficiency through recycling
Compact footprint with high output
Low maintenance and easy integration into filling lines
Cost-effective for medium to large-scale operations
GMP-compliant and versatile for various bottle types

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