A Dry Syrup Powder Filling Machine is specialized equipment used in pharmaceutical, nutraceutical, and food industries to fill dry powder formulations, such as reconstitutable oral suspensions (e.g., antibiotics like amoxicillin or cefixime), into bottles or containers. These powders are mixed with water by the end-user to form a liquid syrup, ensuring stability during storage without preservatives.
Dry Syrup Powder Filling Machine Video
Key Features
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Purpose: Accurately fills dry powders into bottles for oral suspensions.
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Auger Filler: Uses a rotating screw for precise dosing; ideal for non-free-flowing powders.
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Volumetric Cup Filler: Scoops fixed volumes; best for free-flowing powders.
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Monoblock: Combines filling and capping for efficiency.
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Filling Range: 5–200 grams per bottle (adjustable).
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Accuracy: ±2% variance, depending on powder type and humidity.
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Output: Up to 120–150 bottles/min for high-speed models.
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Materials: Stainless steel (SS 316) contact parts for hygiene; GMP-compliant
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Controls: PLC/touch screen for volume/speed adjustments.
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Safety Features: No-bottle-no-fill sensors, low-pressure stops, dust-free designs with neck holders.
Working Process
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Bottle Infeed: Sterilized bottles move via conveyor/star wheel.
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Filling: Powder is dosed from a hopper using auger or cups, often under vacuum/air pressure.
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Outfeed: Filled bottles proceed to capping/sealing or inspection.
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Extras: Vibratory hoppers, tool-less changeovers, anti-spill mechanisms.
Applications
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Pharmaceuticals: Antibiotics, probiotics, pediatric formulations.
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Nutraceuticals/Food: Vitamin powders, protein supplements.
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Chemicals: Powdered reagents or additives.
Benefits
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High-speed, automated operation reduces labor.
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Precise dosing ensures product consistency.
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Dust-free, hygienic design minimizes waste and contamination.
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Versatile for various bottle sizes and powders.
Salient Features of Dry Syrup Powder Filler Machine
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Monoblock cGMP Model.
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“No Bottle – No Fill” System
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Rotary Bottle Movement System with Rotary Funnel System
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Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
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All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
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Machine construction in SS304 material.
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Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
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Automatic Infeed and Exit of Bottles through Star Wheel System.
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No Bottle at infeed conveyor – Automatic Machine on/off system.
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Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
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Low Air – Machine Stop System.
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Low Vacuum – Machine Stop System.
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Toughened Glass Safety Cabinet.
Process Operation of Dry Syrup Powder Filling Machine
The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line.
When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.
Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.
Technical Specification of Dry Syrup Powder Filling Machine
| Models | AI-DPM 12 | AI-DPM 16 |
| Production Output | Up to 80 bottles/minute | Up to 120 bottles/minute |
| Bottle Diameter | Up to 85mm | Up to 85mm |
| Bottle Height | Up to 200mm | Up to 200mm |
| Fill Volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume |
| Fill Accuracy | ± 2% Depending upon the Powder, under the controlled level of Humidity | ± 2% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 28% Rh required on machine to be arrange by customer | Below 28% Rh required on machine to be arrange by customer |
| Power | 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump | 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump |
| Overall Dimension | 1700 mm (L) x 1000 mm (W) x 1800 mm approx. | 2000 mm (L) x 1200 mm (W) x 1800 mm approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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