A High Speed Auger Powder Filling Machine is a specialized piece of industrial packaging equipment designed for precise, volumetric dispensing of dry powders, granules, and similar non-free-flowing or free-flowing materials into containers like bottles, jars, pouches, or bulk drums. It uses a rotating auger screw driven by a motor to measure and deposit exact amounts of product. Auger Powder Filling Machine are essential in industries such as food, pharmaceuticals, chemicals, and cosmetics, where accuracy, speed, and minimal dust are critical.
The “high-speed” aspect typically refers to throughput rates of 60–400+ containers per minute (cpm), depending on the model, product viscosity, and container size. They outperform basic gravity or vibratory fillers by handling challenging products without clumping or waste, often integrating with conveyors, checkweighers, or form-fill-seal (FFS) systems for automated production lines.
Auger Powder Filling Machine Video
How It Works
-
Hopper Feeding: Product is loaded into a hopper above the auger.
-
Auger Rotation: A servo or variable-speed motor rotates the auger at a calibrated speed, drawing a precise volume of powder into its flights (threads).
-
Dispensing: The auger deposits the measured product into the container below. An agitator blade prevents bridging or rat-holing in the hopper.
-
Indexing and Control: For high-speed models, servo-driven indexing moves containers rapidly; PLC controls ensure repeatability.
-
Cleanup: Many feature quick-release augers for easy sanitation, complying with FDA or GMP standards.
High-speed variants often use multi-spindle or rotary continuous-motion designs to parallelize filling, reducing bottlenecks.
Key Features and Benefits
-
Accuracy: Volumetric control via auger pitch and rotation speed; fill weights from micro-doses to bulk .
-
Speed: Up to 400 cpm for free-flowing powders; 70–120 cpm for non-free-flowing.
-
Versatility: Handles fine powders, granules, or viscous pastes; customizable augers for different products.
-
Efficiency: Low maintenance with direct-drive motors; dust-free operation via enclosed hoppers.
-
Integration: Easily pairs with baggers, pouch machines, or labeling systems.
-
Drawbacks: Best for dry/non-cohesive products; may require product-specific tooling changes.
Application of Auger Filling Machines
There are different types of powder filling machines available for each individual operation. Auger Filler is having below industry wise applications:
Pharmaceutical Industry: Dry Syrup Powder and API Powder.
Herbal & Nutraceutical Industry: Moringa powder, leaves powder, protein powder, baking soda etc.
Food Industry: Milk powder, spices, pulses, fine flour, powdered sugar, coffee powder, tea powder, salt, food color, food flavor, curry powder, flour, cornstarch, baking mix, cocoa, glazing compound, psyllium husk, oregano, instant coffee, coffee beans, salt, bread, sugar, sand etc.
Cosmetic Industry: Face pack powder, talcum powder, translucent powders, color cosmetics, hair care powder etc.
Chemical Industry: Ceramic powder, acid powders, specialty chemicals etc.
Agriculture Industry: Fertilizers, Insecticides, NPK granules, powdered organics, inorganic fertilizers etc.
Salient Features of High Speed Auger Powder Filling Machine
-
Compact design.
-
High-efficiency.
-
Easy to move.
-
Condensed structure.
-
Apt for both free-flowing and less free-flowing products.
-
Dust free with fine powders.
-
Cost-effective.
-
Easy to operate due to a programmable logic controller and touch screen with multiple languages.
-
Corrosion resistant as it is made of premium stainless steel.
-
Well-suited for all sorts of fine powders.
Working Principle of Powder Filling Machine
The system is made of three main components inclusive of- filling machine, screw conveyor system and an overhead or ground level storage unit. The screw conveyor system feeds the powder directly in to the hopper of the machine where powder levels drop below certain pre-set levels. The mechanism of the machine is designed in such a way that constant feeding of powder in the filling hopper is restricted. The machine is equipped with capacity sensors for perfect sensing. This ensures the entire operation is smooth and accurate as intended. We offer spices powder filling machine which is apt for filling granules and powders.
Design of Auger Filling Machine
-
Drive Assembly: Consist motor, transmission and the switching mechanism to start and stop machine.
-
Hopper: It stored the material as a quarantine before filling. Through tooling it discharge material onto filling station.
-
Tooling: Tooling section consists auger agitator, funnels and other filling components to finetune the machine depending on the type of material being filled.
-
Structure Body: This is basic structure that supports the entire system.
-
Controls: This is the main mechanism to operate the machine parameters.
Technical Specification of Auger Powder Filling Machine
| Models | AI-APF 1 | AI-APF 2 | AI-APF 3 |
| Production Output | Up to 30 bottles/minute | Up to 60 bottles/minute | Up to 90 bottles/minute |
| Fill Volume | 5gms. to 60gms. in Single Dose System | 5gms. to 60gms. in Single Dose System | 5gms. to 60gms. in Single Dose System |
| Container Size | Custom made as per required container size | Custom made as per required container size | Custom made as per required container size |
| Filling Accuracy | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Powder |
| Power Load | 2 H. P. | 3 H. P. | 4.5 H. P. |
| Overall Dimension | 1810 mm (L) x 905 mm (W) x 1900 mm approx. | 2300 mm (L) x 905 mm (W) x 1900 mm approx. | 3000 mm (L) x 905 mm (W) x 1900 mm approx. |
| Conveyor Height | 850 – 950 mm adjustable | 850 – 950 mm adjustable | 850 – 950 mm adjustable |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Send Inquiry